Twin Cam Motors Twin Cam 1998 thru 2017

Strange noise between 2500 & 3000 RPM

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  #21  
Old 08-04-2022, 05:16 PM
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Originally Posted by Harley1004
I had a similar sound, 90%, like that when my motor got warm. I went ahead and rebuilt the top end this year with new pistons and new cylinders. At this point, problem solved. Old cylinders and pistons were slapping pretty hard.
How many miles?
 
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  #22  
Old 08-04-2022, 08:01 PM
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Originally Posted by Max Headflow
How many miles?
just over 15,000. The machinist that originally bored my 96 inch cylinders to 103 inch did not have the pistons in hand when he did the final hone. In other words he gave me a generic 103 cylinder bore that was too loose. At that time, I did not know any better!😕😕
and to top that off,
I didn’t have the tools to measure cylinder bore or piston skirt.
chalk that one up to an expensive lesson.
 

Last edited by Harley1004; 08-04-2022 at 08:06 PM.
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  #23  
Old 08-04-2022, 08:11 PM
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I hope that the OP
finds the fix.
I think many of us know,
that chasing that sound
can get expensive
and be frustrating as hell!!!!!
 

Last edited by Harley1004; 08-04-2022 at 08:13 PM.
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  #24  
Old 08-04-2022, 10:51 PM
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Originally Posted by Harley1004
just over 15,000. The machinist that originally bored my 96 inch cylinders to 103 inch did not have the pistons in hand when he did the final hone. In other words he gave me a generic 103 cylinder bore that was too loose. At that time, I did not know any better!😕😕
and to top that off,
I didn’t have the tools to measure cylinder bore or piston skirt.
chalk that one up to an expensive lesson.
If he'd hit the numbers and you used HD pistons, you should have been fine.. Sounds like he didn't hit the number. 3.875" You can check clearance with a feeler gauge.. For 15K I would have expected more crosshatch. The tops of the pistons kind of look like low miles tho.

Hypers can rattle a little when warm. Forged do the opposite tho the 4032s can rattle all the time. Loose enough and they all rattle all the time.

 
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  #25  
Old 08-04-2022, 11:26 PM
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Originally Posted by Max Headflow
If he'd hit the numbers and you used HD pistons, you should have been fine.. Sounds like he didn't hit the number. 3.875" You can check clearance with a feeler gauge.. For 15K I would have expected more crosshatch. The tops of the pistons kind of look like low miles tho.

Hypers can rattle a little when warm. Forged do the opposite tho the 4032s can rattle all the time. Loose enough and they all rattle all the time.
I run an oil catch can from the breathers. I believe that’s why the Pistons are so clean. It was the first modification I put on this motorcycle. Anyhow I had the Screamin eagle big bore cylinders put in torque plates and checked. cylinders were honed a smidge more because they were a little tight. I balanced the Pistons, reassembled, and I have run a few heat cycles. No more piston slap.
 

Last edited by Harley1004; 08-04-2022 at 11:31 PM.
  #26  
Old 08-05-2022, 05:07 AM
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Originally Posted by Harley1004
I run an oil catch can from the breathers. I believe that’s why the Pistons are so clean. It was the first modification I put on this motorcycle. Anyhow I had the Screamin eagle big bore cylinders put in torque plates and checked. cylinders were honed a smidge more because they were a little tight. I balanced the Pistons, reassembled, and I have run a few heat cycles. No more piston slap.
Do you remember the target clearance on a forged piston to wall? Thanks
 
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Old 08-05-2022, 08:43 AM
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Originally Posted by Harley1004
I run an oil catch can from the breathers. I believe that’s why the Pistons are so clean. It was the first modification I put on this motorcycle. Anyhow I had the Screamin eagle big bore cylinders put in torque plates and checked. cylinders were honed a smidge more because they were a little tight. I balanced the Pistons, reassembled, and I have run a few heat cycles. No more piston slap.
They are reasonable for a motor with 15000 miles. What didn't jive was that the cylinders look like they have 60000 miles on them.. So if the motor had 60000, I say the tops were really clean.
 
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Old 08-05-2022, 11:12 AM
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Originally Posted by gid58
Do you remember the target clearance on a forged piston to wall? Thanks
that question on forged pistons would be better suited to someone who builds engines every day. I am not sure about clearances for a forged piston. I do know that there are different clearances for each type of material used for forged pistons. And there is a different clearance piston to cylinder for regular cast aluminum pistons.
 
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Old 02-07-2023, 02:02 AM
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Default I have the same problem and noise

Hey did you find some solution for the noise i have same problem with my electra 2010 i have 100% same noise like in your video and my mechanic find nothing! changed many things but noise stays 2500-3000 rpm
 
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Old 02-07-2023, 08:34 AM
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Unfortunatley I never did find the cause of the noise. I rode it for the remainder of the season without it stopping or getting any worse. Unfortunatley this winter I havent had time to tear it open, but as others have said im starting to suspect its the crank...
 
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