Twin Cam Motors Twin Cam 1998 thru 2017

Can I run the bike without the gas tank installed?

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Old 10-10-2021 | 03:49 AM
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Default Can I start the bike without the gas tank installed?

Hey guys, just done a full top end rebuild, cams, heads etc. Its a 2002 CV40 carbed fatboy.

I have everything ready including rebuilt and jetted carb.... can I test run the motor before installing gas tank? Only because if somethings not right pulling the tank is a major PITA.
Whats the best way to get around the vacuum operated line from the carb to the petcock - just put a blank off nipple over the vacuum barb on the carb??

Thanks for any advice.
 

Last edited by Adam76; 10-10-2021 at 06:48 AM.
  #2  
Old 10-10-2021 | 05:32 AM
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Sure..you be surprised how far a new Harley battery will take you. Let us know how high a gear it will pull.
Seriously, what you described should work.

Be careful. What are you feeding the fuel with?
 

Last edited by Jackie Paper; 10-10-2021 at 05:39 AM.
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Old 10-10-2021 | 06:53 AM
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Originally Posted by RIPSAW
Sure..you be surprised how far a new Harley battery will take you. Let us know how high a gear it will pull.
Seriously, what you described should work.

Be careful. What are you feeding the fuel with?
I'm not yet decided on doing it because I don't really see any reason why there should be problems with the build... I just hate pulling the gas tank...
I was just going to run a long piece of fuel hose from the carb attached to the bottom of a appropriate sized funnel filled with some gas. Make sure it starts and runs for one minute and then shut it off.
 
  #4  
Old 10-10-2021 | 07:00 AM
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I have used a push mower fuel tank ziptied to the frame.
 
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  #5  
Old 10-10-2021 | 07:28 AM
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IV bag of gas hanging on the bars may work. Good luck with your work.
 
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Old 10-10-2021 | 07:43 AM
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Originally Posted by Adam76
I'm not yet decided on doing it because I don't really see any reason why there should be problems with the build... I just hate pulling the gas tank...
I was just going to run a long piece of fuel hose from the carb attached to the bottom of a appropriate sized funnel filled with some gas. Make sure it starts and runs for one minute and then shut it off.
Don't like open funnel and hose pushed on it

Put it all back and run it. Your last post sounds like you know what you are doing.

 
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Old 10-10-2021 | 09:05 AM
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One option is an auxiliary fuel tank.

https://www.motionpro.com/product/08-0032
 
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Old 10-10-2021 | 09:10 AM
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Yes you can, maybe just put the tank on but don't install it until you know its going to run.
 
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Old 10-10-2021 | 10:14 PM
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Why not remove the rear tank mount bolt and loosen the front bolt. Lift up the tank from the rear and slide something under it to hold it up? Like a short 2x4 when I did my top end work. Hell of a lot easier the removing the tank.
 
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Old 10-11-2021 | 05:58 AM
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Originally Posted by Adam76
......
...I was just going to run a long piece of fuel hose from the carb attached to the bottom of a appropriate sized funnel filled with some gas. Make sure it starts and runs for one minute and then shut it off.
That sounds really hazardous. Good way to torch your bike and the garage if things go wrong -- as they invariably do.
You would be better to just sit the tank loosely on the frame and hook up the gas line.

Or at least sit the tank on the bench next to the bike and hook a long piece of gas line hose with clamps between the tank and carb. I guess you would have to pull the diaphragm out of the vacuum petcock to let fuel flow.

And have fire extinguisher on hand just in case. You never know with a fresh start up, regardless of gas tank situation. Stuck floats, split lines, loose clamps, combined with a pinched wire or loose plug lead and woofah!
 


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