INstalling Hybrid Cam Plate on 03 RKC
#11
I'm pulling the inner bearings out tonight. The new cam plate kit comes with new inner bearings (and outer bearings), but I'm going to wait until the S&S cam kit arrives because I suspect the inner bearings in that kit will be better than the ones in the HD kit. Maybe not, but it's worth waiting a few days to find out.
EDIT: I may even just go buy a new inner chain instead of reusing the old one. I'm trying very hard though not to give my budget officer "oh and another thing" purchasing fatigue. After this, I have to get new tires, front and back.
Last edited by crazytown; 03-28-2021 at 04:55 PM.
#12
They are, but I would be very hesitant to just say that the cyco shoes are bad. Could be the way I installed them. Could be other stuff happened in there that helped chew them up (chain guide). Could be any damn thing. If I could guarantee that everything eas installed perfectly and such, which I can't, then I would look at the shoes/pads. As it is, I'm betting on what djl posted, and I'm betting I didn't peen the rivet sufficiently on the outside tensioner.
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Max Headflow (03-29-2021)
#13
I'm posting more here mostly for my own edification. While waiting for the new cams set to be delivered (Wednesday), I pulled the inner bearings out. Not too bad looking, but a little scorching on the outside of the rear bearing.
EDIT: These have approx 47k miles on them. I installed them at approx 46.6k miles.
EDIT: These have approx 47k miles on them. I installed them at approx 46.6k miles.
Last edited by crazytown; 03-30-2021 at 05:05 PM.
#16
You see how the rear cam inner journal is pitted? Those marks likely correspond to marks in the needles. Might be small but still there.
Last edited by Max Headflow; 03-31-2021 at 09:50 PM. Reason: inner journal
#17
Okay, gotcha. As I have been cleaning things up, I've seen less crap than I expected. Especially in the oil pan. I *think* that tells me that this has been a problem for longer than I thought.
#18
So I have had things buttoned up for a little over a week now. On first startup, the engine was noticeably quieter, especially the top end. I am REALLY liking the S&S 509 cams. There is a noticeable difference in the lower gears, and even 5th gear pulls at highway speeds are better. There is a different kind of lope at idle as well, which is not a bad thing.
The only damn issue I am having now is an oil leak. I cleaned off the bottom of the bike, dusted the bottom with some baby powder, and tracked it down to the drain plug. I pulled the plug out over the weekend, and the o-ring was a little chewed up. I always use a new o-ring, so it wasn't and old one. I put a new o-ring on, filled up with oil (again), and I'm still getting a leak in the same area.
I'm going to try re-torqueing the oil pan bolts, but I'm also thinking that the oil pan might have a crack??? I didn't see anything when I was cleaning it, but who knows.
If it was just a few drips here or there, I might not even care, but over the course of the day, it's about a good fist sized puddle under the bike. GD.
The only damn issue I am having now is an oil leak. I cleaned off the bottom of the bike, dusted the bottom with some baby powder, and tracked it down to the drain plug. I pulled the plug out over the weekend, and the o-ring was a little chewed up. I always use a new o-ring, so it wasn't and old one. I put a new o-ring on, filled up with oil (again), and I'm still getting a leak in the same area.
I'm going to try re-torqueing the oil pan bolts, but I'm also thinking that the oil pan might have a crack??? I didn't see anything when I was cleaning it, but who knows.
If it was just a few drips here or there, I might not even care, but over the course of the day, it's about a good fist sized puddle under the bike. GD.
#19
Doubt that the pan is cracked. The spring loaded baffle in the early pans can make it difficult to keep the gasket in place when re-installing the pan; R/R of the early pans is a PITA. I am thinking the pan bolts are not tight or, worst case, the gasket was FUBARD during the reinstall. I converted the exhaust on my '02 FLHT to the '09 up cross under system and replaced the early pan with the '09 up pan that does not have spring loaded baffles and is a piece of cake to R/R.
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crazytown (04-12-2021)
#20
Doubt that the pan is cracked. The spring loaded baffle in the early pans can make it difficult to keep the gasket in place when re-installing the pan; R/R of the early pans is a PITA. I am thinking the pan bolts are not tight or, worst case, the gasket was FUBARD during the reinstall. I converted the exhaust on my '02 FLHT to the '09 up cross under system and replaced the early pan with the '09 up pan that does not have spring loaded baffles and is a piece of cake to R/R.
Just for my own reference, did the "A" revision on the oil pan (62489-99A) remove the springs, or would you know? Just curious more than anything. On the parts finder, it shows the same part number for both my '03 FLHRCI and the '09 FLHRC, but the diagrams are different.