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Blowing headlight fuses

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  #11  
Old 12-10-2013 | 07:27 PM
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Originally Posted by jamess71
Thanks for all the tips guys. The fuse was blown before I changed the lights out. I got the new lights in and swapped them out before I had a new fuse. Once I put the new fuse in and went from Hi to Lo it popped. I only had the one extra fuse so that was the end of that last night about midnight. I picked up some more fuses today and I'll try the suggestions from this post tonight. I do remember noticing my front fender tip light was out and I whacked it a few times trying to see if it would go on right before this happened. I guess thats where I'll start. I'll update in the morning.
If it's got a new bulb then try unplugging the socket end from the wiring harness. Not sure it has this but try to eliminate that. Before you go popping a lot of fuse get a meter and check the power wire to ground and see if you have a short to ground.
 
  #12  
Old 12-10-2013 | 09:15 PM
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Have you washed the bike just before this happened and used a hose? My son did this on his and he blew fuses for a couple days until the water evaporated out of his switches and wiring. Point is no water on the switches, if not and you havent done any switch housing or bar work, follow Mikes advice. Remember follow the K.I.S.S method (keep it simple, stupid!)
 
  #13  
Old 12-10-2013 | 09:32 PM
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Originally Posted by bagman1
Have you washed the bike just before this happened and used a hose? My son did this on his and he blew fuses for a couple days until the water evaporated out of his switches and wiring. Point is no water on the switches, if not and you havent done any switch housing or bar work, follow Mikes advice. Remember follow the K.I.S.S method (keep it simple, stupid!)
I did ride in the rain last Thursday and Friday right before this happened. Man if this happens every time it rains on me I'm in big trouble..... And no switch or bar work.
 
  #14  
Old 12-11-2013 | 08:59 AM
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Rain shouldn't be an issue unless it was a couple inch down pour and it got into your wiring somewhere. Did you get a chance to look into it?
 
  #15  
Old 12-11-2013 | 09:02 AM
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Originally Posted by jamess71
And no switch or bar work.

then do as mkguitar suggested.. pull the headlamp then

replace the fuse
turn the bike on
flip hi/lo switch back and forth
if it still blows, you have a wiring issue
if it doesn't blow, you have a headlamp issue
 
  #16  
Old 12-11-2013 | 09:02 AM
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Ok guys I have it narrowed down to the spot switch? It only pops when I turn on the spots? Is it the switch thats bad or could it be something else? Thanks All, Almost there......
 
  #17  
Old 12-11-2013 | 09:04 AM
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Ditto the wiring that runs inside the fender.
 
  #18  
Old 12-11-2013 | 09:12 AM
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then do the same thing as with the headlamp procedure. pull each spot out one at a time and flip the switch to see if the fuse blows. odds are what you're going to find (and is pretty common) is the wires that go from the back of the lamp itself up into the chrome housing are chaffed and rubbing, creating a direct short to ground.
 
  #19  
Old 12-11-2013 | 09:15 AM
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Sounds like you're on the right track. You can eliminate one spot at a time to see which one it is than eliminate both and see if the fuse blows with no load on the circuit
 
  #20  
Old 12-11-2013 | 11:21 AM
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Originally Posted by UltraNutZ
then do the same thing as with the headlamp procedure. pull each spot out one at a time and flip the switch to see if the fuse blows. odds are what you're going to find (and is pretty common) is the wires that go from the back of the lamp itself up into the chrome housing are chaffed and rubbing, creating a direct short to ground.
So if it is the wires that go from the back of the lamp into the housing, won't it still blow the fuse if the light is unplugged?
 


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