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Bad master cylinder?

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  #1  
Old 06-03-2011, 05:56 PM
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Default Bad master cylinder?

I have a problem with the front brakes on my RK and I’m not sure if it’s a master cylinder issue. When I squeeze the front brake the bike stops fine but the small piston that pushes the brake lever back to its normal position moves at a snail’s pace. Once I squeeze the lever I have to use my hand to push the lever back and hold it until the piston finally moves out and touches the lever. If I don’t do this my brake light stays on. The brake light switch is fine so that isn’t the problem. I took apart the switch housing and verified that the piston isn’t moving as it should. Is the piston motion controlled by the master cylinder or is there a spring or something else that pushes it out? If the problem is the master cylinder would a rebuild kit fix the issue? Also is the rebuild kit easy to install or it fairly complicated?

Thanks for any advice!
 
  #2  
Old 06-03-2011, 06:20 PM
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Check to see if the nut that holds the brake lever in place isn't to tight. What year RK are we talking about here?
 

Last edited by shortride; 06-03-2011 at 06:23 PM.
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Old 06-03-2011, 06:31 PM
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Shortride - It's an 05 RK Custom. There isn't a nut that holds the lever in place. The lever is held in place with a pin and retaining ring. The lever moves freely.
 
  #4  
Old 06-03-2011, 06:48 PM
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There's a spring that sits partially inside the piston. Take apart the master cyclinder and check the o-ring and rubber cup. Clean the piston. Dirt could make the piston stick and not return quickly.
 
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