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Brake light switch meltdown

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  #11  
Old 05-17-2011, 07:02 PM
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Originally Posted by roadgliderick
no they are not like most brakes u may have to have harley do the digital tech for the bleeding.

Another reason I went withOUT ABS and got rid of the CAT.

Sensor lasted 27k miles, never melted, was bad from heat - location location ,location...

Took me 20min. to change the Rear brake light sensor and bleed the rear brakes... $ 18.00
 
  #12  
Old 05-17-2011, 07:09 PM
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Originally Posted by Whilton777
Anyone got a part number for the non moco switch they used or perhaps pics of the change out? I've got a pretty good idea of what has to happen to get it done, but treat me like I'm 5......pics are better!

Hydraulic Brake Switch Fits all Big Twin models (except 1973 thru 1977 FX) from 1971 to present. and all Sportster® models from 1979 to present (replaces OEM 72023-51A)

http://www.cas4.com/brakes/brake-hardware-switches.html


http://www.cas4.com/index01.htm
 

Last edited by trackadaptor; 05-17-2011 at 07:18 PM.
  #13  
Old 05-17-2011, 08:12 PM
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Thanks for the reply, only prob I noticed when I tried to order the $10 brake switch was that they have a $50 cc minimum order policy.......but I'm going to call them tomorrow. Thanks again.
 
  #14  
Old 06-26-2011, 07:43 AM
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Just happened on my '09. On another forum I found that a member used this one with good results.

J&P Cycle brake light switch

If Dawg is watching this, with all the failures, is there a service bulletin out for this?
 
  #15  
Old 06-26-2011, 08:01 AM
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Originally Posted by IBM-HD
Mine was replaced awhile back under warranty at 20,000 miles. I think the heat from the catalytic converter gets to them. It didn't leak but did throw a 'check engine' light.
FYI, only CA models had CAT in '09, but I read/hear newer touring bikes have same brake switch issue(s) so it's just poor design/engineering. At least this is a cheap fix...
 
  #16  
Old 06-26-2011, 10:09 AM
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Ford had a recall on their deactivation switch that mounted into the master cylinder, it has 12V to it 24/7 & when the connection became loose& the switch started to leak brake fluid into the switch it would ignite the brake fluid. It could happen anytime, driving or parked. (I think it was Fords way of getting rid of them LOL) I think it has burned down over 550 of them. One was parked in a carport & burned down the truck, carport & his sons BMW. Hope this doesn't happen to any of the Harleys.

Toby
 
  #17  
Old 06-26-2011, 12:52 PM
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Originally Posted by Desoto
Just happened on my '09. On another forum I found that a member used this one with good results.

J&P Cycle brake light switch

If Dawg is watching this, with all the failures, is there a service bulletin out for this?
I don't know about a SB but while I was getting mine replaced for the 2nd time, the HD area manager or rep took me aside and told me this switch would be warrantied until HD came up with a better part.
 
  #18  
Old 06-26-2011, 02:12 PM
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Mine went out 400 miles left in at 2700 mile trip. I had smelled some oil after parking the bike but never found a drip or any oil, of course, i wasn't looking at the brake switch, just around the oil filter, lines and drain plug. My dealer said he had never heard of a switch going bad before. Of course he also says my engine, which sounds like a pea thrasher is perfectly normal.
 
  #19  
Old 08-23-2011, 04:56 PM
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Had mine go 11k 09 Road King, my tech says he has heard of bikes catching on fire from it, one way to get a new bike if you prove t the cause
 
  #20  
Old 08-23-2011, 07:53 PM
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mine did not fail so to speak...but it did stick and the brake lights would come on by themselves, with the ignition in the acc position, and i lost cruise not long before i came onto this issue. finally traced it to the switch, but it was good, just bad connection, so alittle dielectric grease, and all was good.
 


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