Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

2010 FLHTK Black-out project finished!

Thread Tools
 
Search this Thread
 
  #1  
Old 03-07-2011 | 06:07 PM
RockerBob's Avatar
RockerBob
Thread Starter
|
Cruiser
Joined: Apr 2009
Posts: 103
Likes: 2
Default 2010 FLHTK Black-out project finished!

Thanks to all of the forum members that provided inspiration and technical assistance on my black-out project. I was especially inspired by Da Butcher, who has one of my favorite Ultras. I honestly was not a bagger fan until I started hanging out on the touring forums about a year ago, but now I've come full circle thanks to all the awesome bikes I've seen here.

Here is an album with pics of my bike from every angle: Blacked Out Ultra

And here are a couple of shots in two-up and one-up mode:





This build took 10 months and involved 100 parts in the black-out alone (49 powder coated, 4 painted, and 47 black replacement parts). My goal was to put together a cool looking bike, without giving up any safety or performance. I wanted a bike I could log some serious miles on (I'm planning an IBA ride, one long tour, and a trip to Sturgis this summer). Overall, I'm pretty happy with the result.

I've posted a few in-progress pics that resulted in questions about what parts I used or what I had powder coated, so I figured I'd include the full part break-down:

------------------ Electronics ---------------------

92115-09 - Road Tech zumo 660 GPS Navigator
92238-09 - Road Tech zumo 660 and 665 Fairing Mount Kit
76000024 - Road Tech Navigation Interface Module

HD BOMM - http://www.hdbomm.com

Boom! Audio fairing speakers

76476-10 - Boom! Audio™ iPod Interface
72648-11 - iPod extended wiring harness
90200002 - iPod tether for RH saddlebag

Gerbing Dual Permanent Mount Temp-Controller

---------------- Lighting ---------------

JW Speaker LED headlight (black)
68000008 - 4" LED Auxiliary Lamps - Gloss Black
Radiantz Smoked Laydown with OEM 136 LED tail light (bottom plate light)
Radiantz Amber Fender Tip LED (9111-20)
Radiantz LED turn signals w/ Biketronics load equalizer
6920042 - Tour-Pak Brake Light/Running Light/Turn Signal Conversion Kit
Rewired passing lamps so they don't go off in hi-beam mode

------------------ Wheels ---------------------

40225-10 - Agitator - Contrast chrome wheel - 18" rear
40268-10 - Agitator - Contrast chrome wheel - 18" front
41453-08B - Rear wheel installation kit
41454-08A - Front wheel installation kit
48981-10 - Agitator floating rotor, front right
49000-10 - Agitator floating rotor, front left
46646-05 - Chrome Front Brake Disc Hardware Kit (Qty: 3)
44006-09 - 18" Rear tire - Dunlop D407F 180/55B18 Blackwall
44026-09A - 18" Front tire - Dunlop D408F 130/70B18 Blackwall

----------------- Front end / chasis blackout ---------------

Front fender painted Vivid Black (by Ken at Klassic)

Remove front bumper
Front fender trim rails [pc stock]
Front fender skirt and hardware [pc stock]
Headlight and passing light trim rings, head light retention ring [pc stock]
Fuel tank console [pc stock]
PM Fuel Door - black anodized
53919-04A - Smooth Push-Button Fuel Console Door Release [pc]
Ignition switch cover [pc stock]
Front fender tip light base [painted stock]

58468-09DH - Color matched inner fairing and fairing cap - Vivid black
46559-03 - Gloss Black Outer Fairing Skirt
45591-02 - Gloss Black Upper Fork Sliders Covers
46546-03 - Gloss Black Lower Fork Sliders
43428-09 - Gloss Black Front Axle Nut Cover Kit
49283-09 - Gloss Black Rear Saddlebag Guard Kit
49050-09 - Gloss Black Engine Guard Kit

Drag Specialties black / dimple gauge bezels - 560-358 (2x 3.625") & 560-364 (4x 2.0")

59380-05 - LED Fender Tip Lens Kit - Smoked Front and Rear (used front only)

69227-04A - Chrome Auxiliary Lighting Bracket Kit [pc]
69228-04 - Custom Passing Lamp Bracket Turn Signal Kit - Smoked Lens and Amber Bulb [pc]
68273-03A - Auxiliary Lamp Bulb Kit - Smoked with Lens Optics

------------------ Rear end ---------------------

License plate relocation
License Plate Mount (J&P - 3400012) [pc]
Cycle Visions Beveled license plate frame (Dennis Kirk - 494743)
Tail light base [painted stock]
68615-04 - Bullet Rear Turn Signal Bar Kit [pc]
69304-02 - Smoked Turn Signal Lens Kit - Bullet Lens
59776-10 - Rear Fender Tip Light - Auxiliary Running Light / Brake Light - Smoked [painted]
91614-10DBJ - Color-Matched Saddlebag Filler Strip Kit - Solid - Scarlet Red

90853-06DH - Color-Matched Saddlebag Latch Plate, Vivid Black, right side
90857-06DH - Color-Matched Saddlebag Latch Plate, Vivid Black, left side

Removed saddlebag latch plate reflectors and replaced with vivid black inserts (eBay)

---------------------- Hand controls ----------------------

38845-08 - Black Hand Control Lever Kit
55861-09 - Electra Glide Handlebar - Satin Black
92416-08 - Buckshot Mirrors - Satin Black

---------------------- Foot controls ----------------------

34023-08 - Billet Style Heel/Toe Shift Lever - Satin Black
34669-09A - Tribal Collection Shifter peg - Qty: 2 (for toe/heel)
46883-09 - Billet Style Rear Brake Lever - Satin Black
42560-09 - Tribal Collection Brake Pedal Pad - Large
51322-08 - Black Rider Footboard Pans - Traditional Shape
50752-04 - Chrome Passenger Footboard Pans [pc]
Harley Goodies Rider Floorboard Extensions

---------------------- Highway pegs ----------------------

54234-10 - Gloss Black Billet Engine Guard Footpeg Mounting Kit
42679-01 - Footpeg Mounting Pins
51376-09 - Tribal Collection Footpegs

---------------------- Windshields ----------------------

58314-97 - Electra Glide Tall Windshield - Clear - Tall 15" Height

Clearview Shieldsc- http://clearviewshields.com/shop/product.php?id=11
6.5" Solid Black
10.5" Dark Grey
59133-99 - Bar & Shield Logo Windshield Molding [pc]

------------------- Detachable tour pak ------------------------

53246-09A - Detachable Tour-Pak Mounting Rack Kit for Electra Glide - '09-Later [pc]
54246-09 - 4-Point Docking Hardware Kit - Gloss Black [spacers pc]
48225-10 - Rear Docking Hardware Cover Kit (x2) - Small Black (pair)
70032-09 - Tour-Pak Quick Disconnect Harness for Ultra Models

79211-08A - Premium Tour-Pak Hinges [pc]
90649-07 - Tour Pak Latch [pc stock]
90705-97 - Tour Pak Catch [pc stock]

Tour Pak luggage rack [pc stock]

Wiring modificiations - single connector under seat for TP lights/power

----------------- Intake / Exhaust / Performance -------------

29915-09 - Screamin' Eagle® "Ventilator" Performance Air Cleaner Kit - Gloss Black

Fullsac X-Pipe "A" (black ceramic coated header w/o cat)
64981-09 - Screamin' Eagle Jet Black Exhaust Shield Kit - Touring
80742-09 - SE Street Performance Black Slip-On Mufflers - Slash Down
80812-10 - Black Muffler Bracket Cover Kit

TTS Mastertune
Custom TTS Mastertune map from Fullsac

40274-08 - Screamin' Eagle Big Twin Compensator

----------------- Engine Trim ---------------

37193-11 - Transmission Side Cover - Gloss Black
37195-11 - Transmission Top Cover- Gloss Black
60886-11 - Primary Cover - Gloss Black
17707-11 - Rocker Box Cover - Gloss Black
17709-11 - Rocker Box Lower Housing - Gloss Black
37198-11 - Cam Cover - Gloss Black
63030-09 - Oil Level and Temperature Dipstick with Lighted LCD Readout - Black
37103-08 - Speed-Check Transmission Dipstick [pc]
32414-09 - Dark Custom Logo Collection Timer Cover
25562-09 - Dark Custom Logo Collection Derby Cover
34018-08 - Custom Gear Shift Linkage - Black Anodized Slotted
33718-82B - Inner shift lever [pc stock]
16321-08 - Motor mount weldment [pc stock]
16219-09 - Motor mount stabilizer [pc stock]
18278-06 - Lifter block cover [pc]
Black Chrome Motor Bolt set (Drag Specialties pn 24010565)

--------------------- Seats ---------------------

Custom built solo and 2-up seats w/ heat from Rich's Custom Seats
Adjustable rider backrest fitted/modified by Rich's Custom Seats

Rear seat tabs [pc stock]

Mustang Seat Thumb Screw (pn 78029) 1/4 x 20 (qty: 2)

--------------------- Misc ---------------------

Internal FM antenna

57411-08 - Fairing Lower Locking Glove Box Door Set
58714-06 - Fitted Glove Box Liner Kit

Pivot bolt caps [pc stock]
Jiffy stand [pc stock]
 
  #2  
Old 03-07-2011 | 06:11 PM
rocstar50's Avatar
rocstar50
Cruiser
Joined: Jul 2008
Posts: 217
Likes: 0
From: Ireland
Default

Great job. It looks really well.
 
  #3  
Old 03-07-2011 | 06:21 PM
denalion22's Avatar
denalion22
Road Master
Joined: Sep 2009
Posts: 767
Likes: 1
Default

Nice job.
 
  #4  
Old 03-07-2011 | 06:26 PM
skulltrainharley's Avatar
skulltrainharley
Road Warrior
Joined: Apr 2010
Posts: 1,931
Likes: 5
Default

RockerBob .... I love what you have done to your ride a lot of thought , time , and $$$$$$$$ ...... believe me i have spent many, many, hours sitting in my garage maybe like you may have , and many more might have , looking and thinking sometimes agreeing and argueing with myself that this would look good only to tell myself in the next breath are you sure! ...... to any one just starting out on the mods route its the passion that takes you there! .... anyone think it's easy aint feelin it! ..... Well done
 
  #5  
Old 03-07-2011 | 06:28 PM
Cornhusker's Avatar
Cornhusker
Outstanding HDF Member
Joined: Dec 2006
Posts: 2,027
Likes: 4
From: Eastern NE
Default

Well conceived. Nice!
 
  #6  
Old 03-07-2011 | 07:03 PM
HotRoc54's Avatar
HotRoc54
Outstanding HDF Member
Joined: Dec 2007
Posts: 3,149
Likes: 2
From: Irwin, Pennsylvania
Default

Very nice job RockerBob. I can see many hours of labor and love looking thru your album. First class job. Enjoy and ride safe.
 
  #7  
Old 03-07-2011 | 07:14 PM
Uncle Larry's Avatar
Uncle Larry
Seasoned HDF Member
Veteran: Army
Joined: Jan 2011
Posts: 149,380
Likes: 50,125
From: Southeast Michigan 15 Minutes East Of Hell
Default

Ya did a good job ... it looks sweet.
 
  #8  
Old 03-07-2011 | 08:13 PM
dansflhti's Avatar
dansflhti
Outstanding HDF Member
Joined: Feb 2007
Posts: 2,837
Likes: 50
From: usa
Default

Very very nice.I really like the solo mode.
 
  #9  
Old 03-07-2011 | 08:18 PM
Iceman24's Avatar
Iceman24
Seasoned HDF Member
Veteran: Air Force
Joined: Sep 2009
Posts: 24,948
Likes: 2,251
From: Eastern NE
Default

Awesome attention to detail - great job! I'm doint my scoot over longer period & few parts at a time so...maybe someday I'll be blacked-out as much as yours too.
 
  #10  
Old 03-07-2011 | 08:55 PM
sooey's Avatar
sooey
Intermediate
Joined: Oct 2009
Posts: 48
Likes: 0
Default

All the hard work really paid off!
 


Quick Reply: 2010 FLHTK Black-out project finished!



All times are GMT -5. The time now is 12:33 AM.