2010 FLHTK Black-out project finished!
#1
2010 FLHTK Black-out project finished!
Thanks to all of the forum members that provided inspiration and technical assistance on my black-out project. I was especially inspired by Da Butcher, who has one of my favorite Ultras. I honestly was not a bagger fan until I started hanging out on the touring forums about a year ago, but now I've come full circle thanks to all the awesome bikes I've seen here.
Here is an album with pics of my bike from every angle: Blacked Out Ultra
And here are a couple of shots in two-up and one-up mode:
This build took 10 months and involved 100 parts in the black-out alone (49 powder coated, 4 painted, and 47 black replacement parts). My goal was to put together a cool looking bike, without giving up any safety or performance. I wanted a bike I could log some serious miles on (I'm planning an IBA ride, one long tour, and a trip to Sturgis this summer). Overall, I'm pretty happy with the result.
I've posted a few in-progress pics that resulted in questions about what parts I used or what I had powder coated, so I figured I'd include the full part break-down:
------------------ Electronics ---------------------
92115-09 - Road Tech zumo 660 GPS Navigator
92238-09 - Road Tech zumo 660 and 665 Fairing Mount Kit
76000024 - Road Tech Navigation Interface Module
HD BOMM - http://www.hdbomm.com
Boom! Audio fairing speakers
76476-10 - Boom! Audio™ iPod Interface
72648-11 - iPod extended wiring harness
90200002 - iPod tether for RH saddlebag
Gerbing Dual Permanent Mount Temp-Controller
---------------- Lighting ---------------
JW Speaker LED headlight (black)
68000008 - 4" LED Auxiliary Lamps - Gloss Black
Radiantz Smoked Laydown with OEM 136 LED tail light (bottom plate light)
Radiantz Amber Fender Tip LED (9111-20)
Radiantz LED turn signals w/ Biketronics load equalizer
6920042 - Tour-Pak Brake Light/Running Light/Turn Signal Conversion Kit
Rewired passing lamps so they don't go off in hi-beam mode
------------------ Wheels ---------------------
40225-10 - Agitator - Contrast chrome wheel - 18" rear
40268-10 - Agitator - Contrast chrome wheel - 18" front
41453-08B - Rear wheel installation kit
41454-08A - Front wheel installation kit
48981-10 - Agitator floating rotor, front right
49000-10 - Agitator floating rotor, front left
46646-05 - Chrome Front Brake Disc Hardware Kit (Qty: 3)
44006-09 - 18" Rear tire - Dunlop D407F 180/55B18 Blackwall
44026-09A - 18" Front tire - Dunlop D408F 130/70B18 Blackwall
----------------- Front end / chasis blackout ---------------
Front fender painted Vivid Black (by Ken at Klassic)
Remove front bumper
Front fender trim rails [pc stock]
Front fender skirt and hardware [pc stock]
Headlight and passing light trim rings, head light retention ring [pc stock]
Fuel tank console [pc stock]
PM Fuel Door - black anodized
53919-04A - Smooth Push-Button Fuel Console Door Release [pc]
Ignition switch cover [pc stock]
Front fender tip light base [painted stock]
58468-09DH - Color matched inner fairing and fairing cap - Vivid black
46559-03 - Gloss Black Outer Fairing Skirt
45591-02 - Gloss Black Upper Fork Sliders Covers
46546-03 - Gloss Black Lower Fork Sliders
43428-09 - Gloss Black Front Axle Nut Cover Kit
49283-09 - Gloss Black Rear Saddlebag Guard Kit
49050-09 - Gloss Black Engine Guard Kit
Drag Specialties black / dimple gauge bezels - 560-358 (2x 3.625") & 560-364 (4x 2.0")
59380-05 - LED Fender Tip Lens Kit - Smoked Front and Rear (used front only)
69227-04A - Chrome Auxiliary Lighting Bracket Kit [pc]
69228-04 - Custom Passing Lamp Bracket Turn Signal Kit - Smoked Lens and Amber Bulb [pc]
68273-03A - Auxiliary Lamp Bulb Kit - Smoked with Lens Optics
------------------ Rear end ---------------------
License plate relocation
68615-04 - Bullet Rear Turn Signal Bar Kit [pc]
69304-02 - Smoked Turn Signal Lens Kit - Bullet Lens
59776-10 - Rear Fender Tip Light - Auxiliary Running Light / Brake Light - Smoked [painted]
91614-10DBJ - Color-Matched Saddlebag Filler Strip Kit - Solid - Scarlet Red
90853-06DH - Color-Matched Saddlebag Latch Plate, Vivid Black, right side
90857-06DH - Color-Matched Saddlebag Latch Plate, Vivid Black, left side
Removed saddlebag latch plate reflectors and replaced with vivid black inserts (eBay)
---------------------- Hand controls ----------------------
38845-08 - Black Hand Control Lever Kit
55861-09 - Electra Glide Handlebar - Satin Black
92416-08 - Buckshot Mirrors - Satin Black
---------------------- Foot controls ----------------------
34023-08 - Billet Style Heel/Toe Shift Lever - Satin Black
34669-09A - Tribal Collection Shifter peg - Qty: 2 (for toe/heel)
46883-09 - Billet Style Rear Brake Lever - Satin Black
42560-09 - Tribal Collection Brake Pedal Pad - Large
51322-08 - Black Rider Footboard Pans - Traditional Shape
50752-04 - Chrome Passenger Footboard Pans [pc]
Harley Goodies Rider Floorboard Extensions
---------------------- Highway pegs ----------------------
54234-10 - Gloss Black Billet Engine Guard Footpeg Mounting Kit
42679-01 - Footpeg Mounting Pins
51376-09 - Tribal Collection Footpegs
---------------------- Windshields ----------------------
58314-97 - Electra Glide Tall Windshield - Clear - Tall 15" Height
Clearview Shieldsc- http://clearviewshields.com/shop/product.php?id=11
------------------- Detachable tour pak ------------------------
53246-09A - Detachable Tour-Pak Mounting Rack Kit for Electra Glide - '09-Later [pc]
54246-09 - 4-Point Docking Hardware Kit - Gloss Black [spacers pc]
48225-10 - Rear Docking Hardware Cover Kit (x2) - Small Black (pair)
70032-09 - Tour-Pak Quick Disconnect Harness for Ultra Models
79211-08A - Premium Tour-Pak Hinges [pc]
90649-07 - Tour Pak Latch [pc stock]
90705-97 - Tour Pak Catch [pc stock]
Tour Pak luggage rack [pc stock]
Wiring modificiations - single connector under seat for TP lights/power
----------------- Intake / Exhaust / Performance -------------
29915-09 - Screamin' Eagle® "Ventilator" Performance Air Cleaner Kit - Gloss Black
Fullsac X-Pipe "A" (black ceramic coated header w/o cat)
64981-09 - Screamin' Eagle Jet Black Exhaust Shield Kit - Touring
80742-09 - SE Street Performance Black Slip-On Mufflers - Slash Down
80812-10 - Black Muffler Bracket Cover Kit
TTS Mastertune
Custom TTS Mastertune map from Fullsac
40274-08 - Screamin' Eagle Big Twin Compensator
----------------- Engine Trim ---------------
37193-11 - Transmission Side Cover - Gloss Black
37195-11 - Transmission Top Cover- Gloss Black
60886-11 - Primary Cover - Gloss Black
17707-11 - Rocker Box Cover - Gloss Black
17709-11 - Rocker Box Lower Housing - Gloss Black
37198-11 - Cam Cover - Gloss Black
63030-09 - Oil Level and Temperature Dipstick with Lighted LCD Readout - Black
37103-08 - Speed-Check Transmission Dipstick [pc]
32414-09 - Dark Custom Logo Collection Timer Cover
25562-09 - Dark Custom Logo Collection Derby Cover
34018-08 - Custom Gear Shift Linkage - Black Anodized Slotted
33718-82B - Inner shift lever [pc stock]
16321-08 - Motor mount weldment [pc stock]
16219-09 - Motor mount stabilizer [pc stock]
18278-06 - Lifter block cover [pc]
Black Chrome Motor Bolt set (Drag Specialties pn 24010565)
--------------------- Seats ---------------------
Custom built solo and 2-up seats w/ heat from Rich's Custom Seats
Adjustable rider backrest fitted/modified by Rich's Custom Seats
Rear seat tabs [pc stock]
Mustang Seat Thumb Screw (pn 78029) 1/4 x 20 (qty: 2)
--------------------- Misc ---------------------
Internal FM antenna
57411-08 - Fairing Lower Locking Glove Box Door Set
58714-06 - Fitted Glove Box Liner Kit
Pivot bolt caps [pc stock]
Jiffy stand [pc stock]
Here is an album with pics of my bike from every angle: Blacked Out Ultra
And here are a couple of shots in two-up and one-up mode:
This build took 10 months and involved 100 parts in the black-out alone (49 powder coated, 4 painted, and 47 black replacement parts). My goal was to put together a cool looking bike, without giving up any safety or performance. I wanted a bike I could log some serious miles on (I'm planning an IBA ride, one long tour, and a trip to Sturgis this summer). Overall, I'm pretty happy with the result.
I've posted a few in-progress pics that resulted in questions about what parts I used or what I had powder coated, so I figured I'd include the full part break-down:
------------------ Electronics ---------------------
92115-09 - Road Tech zumo 660 GPS Navigator
92238-09 - Road Tech zumo 660 and 665 Fairing Mount Kit
76000024 - Road Tech Navigation Interface Module
HD BOMM - http://www.hdbomm.com
Boom! Audio fairing speakers
76476-10 - Boom! Audio™ iPod Interface
72648-11 - iPod extended wiring harness
90200002 - iPod tether for RH saddlebag
Gerbing Dual Permanent Mount Temp-Controller
---------------- Lighting ---------------
JW Speaker LED headlight (black)
68000008 - 4" LED Auxiliary Lamps - Gloss Black
Radiantz Smoked Laydown with OEM 136 LED tail light (bottom plate light)
Radiantz Amber Fender Tip LED (9111-20)
Radiantz LED turn signals w/ Biketronics load equalizer
6920042 - Tour-Pak Brake Light/Running Light/Turn Signal Conversion Kit
Rewired passing lamps so they don't go off in hi-beam mode
------------------ Wheels ---------------------
40225-10 - Agitator - Contrast chrome wheel - 18" rear
40268-10 - Agitator - Contrast chrome wheel - 18" front
41453-08B - Rear wheel installation kit
41454-08A - Front wheel installation kit
48981-10 - Agitator floating rotor, front right
49000-10 - Agitator floating rotor, front left
46646-05 - Chrome Front Brake Disc Hardware Kit (Qty: 3)
44006-09 - 18" Rear tire - Dunlop D407F 180/55B18 Blackwall
44026-09A - 18" Front tire - Dunlop D408F 130/70B18 Blackwall
----------------- Front end / chasis blackout ---------------
Front fender painted Vivid Black (by Ken at Klassic)
Remove front bumper
Front fender trim rails [pc stock]
Front fender skirt and hardware [pc stock]
Headlight and passing light trim rings, head light retention ring [pc stock]
Fuel tank console [pc stock]
PM Fuel Door - black anodized
53919-04A - Smooth Push-Button Fuel Console Door Release [pc]
Ignition switch cover [pc stock]
Front fender tip light base [painted stock]
58468-09DH - Color matched inner fairing and fairing cap - Vivid black
46559-03 - Gloss Black Outer Fairing Skirt
45591-02 - Gloss Black Upper Fork Sliders Covers
46546-03 - Gloss Black Lower Fork Sliders
43428-09 - Gloss Black Front Axle Nut Cover Kit
49283-09 - Gloss Black Rear Saddlebag Guard Kit
49050-09 - Gloss Black Engine Guard Kit
Drag Specialties black / dimple gauge bezels - 560-358 (2x 3.625") & 560-364 (4x 2.0")
59380-05 - LED Fender Tip Lens Kit - Smoked Front and Rear (used front only)
69227-04A - Chrome Auxiliary Lighting Bracket Kit [pc]
69228-04 - Custom Passing Lamp Bracket Turn Signal Kit - Smoked Lens and Amber Bulb [pc]
68273-03A - Auxiliary Lamp Bulb Kit - Smoked with Lens Optics
------------------ Rear end ---------------------
License plate relocation
License Plate Mount (J&P - 3400012) [pc]
Cycle Visions Beveled license plate frame (Dennis Kirk - 494743)
Tail light base [painted stock]Cycle Visions Beveled license plate frame (Dennis Kirk - 494743)
68615-04 - Bullet Rear Turn Signal Bar Kit [pc]
69304-02 - Smoked Turn Signal Lens Kit - Bullet Lens
59776-10 - Rear Fender Tip Light - Auxiliary Running Light / Brake Light - Smoked [painted]
91614-10DBJ - Color-Matched Saddlebag Filler Strip Kit - Solid - Scarlet Red
90853-06DH - Color-Matched Saddlebag Latch Plate, Vivid Black, right side
90857-06DH - Color-Matched Saddlebag Latch Plate, Vivid Black, left side
Removed saddlebag latch plate reflectors and replaced with vivid black inserts (eBay)
---------------------- Hand controls ----------------------
38845-08 - Black Hand Control Lever Kit
55861-09 - Electra Glide Handlebar - Satin Black
92416-08 - Buckshot Mirrors - Satin Black
---------------------- Foot controls ----------------------
34023-08 - Billet Style Heel/Toe Shift Lever - Satin Black
34669-09A - Tribal Collection Shifter peg - Qty: 2 (for toe/heel)
46883-09 - Billet Style Rear Brake Lever - Satin Black
42560-09 - Tribal Collection Brake Pedal Pad - Large
51322-08 - Black Rider Footboard Pans - Traditional Shape
50752-04 - Chrome Passenger Footboard Pans [pc]
Harley Goodies Rider Floorboard Extensions
---------------------- Highway pegs ----------------------
54234-10 - Gloss Black Billet Engine Guard Footpeg Mounting Kit
42679-01 - Footpeg Mounting Pins
51376-09 - Tribal Collection Footpegs
---------------------- Windshields ----------------------
58314-97 - Electra Glide Tall Windshield - Clear - Tall 15" Height
Clearview Shieldsc- http://clearviewshields.com/shop/product.php?id=11
6.5" Solid Black
10.5" Dark Grey
59133-99 - Bar & Shield Logo Windshield Molding [pc]10.5" Dark Grey
------------------- Detachable tour pak ------------------------
53246-09A - Detachable Tour-Pak Mounting Rack Kit for Electra Glide - '09-Later [pc]
54246-09 - 4-Point Docking Hardware Kit - Gloss Black [spacers pc]
48225-10 - Rear Docking Hardware Cover Kit (x2) - Small Black (pair)
70032-09 - Tour-Pak Quick Disconnect Harness for Ultra Models
79211-08A - Premium Tour-Pak Hinges [pc]
90649-07 - Tour Pak Latch [pc stock]
90705-97 - Tour Pak Catch [pc stock]
Tour Pak luggage rack [pc stock]
Wiring modificiations - single connector under seat for TP lights/power
----------------- Intake / Exhaust / Performance -------------
29915-09 - Screamin' Eagle® "Ventilator" Performance Air Cleaner Kit - Gloss Black
Fullsac X-Pipe "A" (black ceramic coated header w/o cat)
64981-09 - Screamin' Eagle Jet Black Exhaust Shield Kit - Touring
80742-09 - SE Street Performance Black Slip-On Mufflers - Slash Down
80812-10 - Black Muffler Bracket Cover Kit
TTS Mastertune
Custom TTS Mastertune map from Fullsac
40274-08 - Screamin' Eagle Big Twin Compensator
----------------- Engine Trim ---------------
37193-11 - Transmission Side Cover - Gloss Black
37195-11 - Transmission Top Cover- Gloss Black
60886-11 - Primary Cover - Gloss Black
17707-11 - Rocker Box Cover - Gloss Black
17709-11 - Rocker Box Lower Housing - Gloss Black
37198-11 - Cam Cover - Gloss Black
63030-09 - Oil Level and Temperature Dipstick with Lighted LCD Readout - Black
37103-08 - Speed-Check Transmission Dipstick [pc]
32414-09 - Dark Custom Logo Collection Timer Cover
25562-09 - Dark Custom Logo Collection Derby Cover
34018-08 - Custom Gear Shift Linkage - Black Anodized Slotted
33718-82B - Inner shift lever [pc stock]
16321-08 - Motor mount weldment [pc stock]
16219-09 - Motor mount stabilizer [pc stock]
18278-06 - Lifter block cover [pc]
Black Chrome Motor Bolt set (Drag Specialties pn 24010565)
--------------------- Seats ---------------------
Custom built solo and 2-up seats w/ heat from Rich's Custom Seats
Adjustable rider backrest fitted/modified by Rich's Custom Seats
Rear seat tabs [pc stock]
Mustang Seat Thumb Screw (pn 78029) 1/4 x 20 (qty: 2)
--------------------- Misc ---------------------
Internal FM antenna
57411-08 - Fairing Lower Locking Glove Box Door Set
58714-06 - Fitted Glove Box Liner Kit
Pivot bolt caps [pc stock]
Jiffy stand [pc stock]
#4
RockerBob .... I love what you have done to your ride a lot of thought , time , and $$$$$$$$ ...... believe me i have spent many, many, hours sitting in my garage maybe like you may have , and many more might have , looking and thinking sometimes agreeing and argueing with myself that this would look good only to tell myself in the next breath are you sure! ...... to any one just starting out on the mods route its the passion that takes you there! .... anyone think it's easy aint feelin it! ..... Well done
#7