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Harley Touring Rear Brake Caliper 3/4" to 1"

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  #1  
Old 11-12-2010, 03:15 PM
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Default Harley Touring Rear Brake Caliper 3/4" to 1"

Has anyone ever drilled out a 3/4" rear caliper to fit a 1" axle? It appears there is plenty enough extra material on the boss to ream it out. I am upgrading my 2000 RKC to an '08 swingarm with Sta-Bo 3 bushings but thinking the caliper off my '00 would work if the hole was big enough. Or am I going to have any spacing problems or pad anchor weirdness?
Thanks for the help. This project is about to get rolling after the rest of the parts roll in.
 
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Old 11-12-2010, 05:24 PM
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Originally Posted by blue dingo
pad anchor weirdness?
I thought I saw a tech bulletin on "pad anchor weirdness"

Looking at the parts breakdown side by side on the 44080-02C and the 44016-00D (formerly 44080-00) it looks as though the only difference is the hole for the difference in axle size. Give it a shot. Worse case scenario, it's a $185 mistake.
 
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Old 11-12-2010, 05:46 PM
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I've seen guys drill them out without any problem, you want to use a drill press so it is perfect
 
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Old 11-12-2010, 05:56 PM
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Originally Posted by blue dingo
Has anyone ever drilled out a 3/4" rear caliper to fit a 1" axle? It appears there is plenty enough extra material on the boss to ream it out. I am upgrading my 2000 RKC to an '08 swingarm with Sta-Bo 3 bushings but thinking the caliper off my '00 would work if the hole was big enough. Or am I going to have any spacing problems or pad anchor weirdness?
Thanks for the help. This project is about to get rolling after the rest of the parts roll in.
Don't you mean rotor?
 
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Old 11-12-2010, 06:01 PM
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Originally Posted by tpmurray
Don't you mean rotor?
Nope, he means caliper. The rotor isn't an issue
 
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Old 11-12-2010, 06:04 PM
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Originally Posted by tpmurray
Don't you mean rotor?
I'm sure he means caliper. The axle does go through the caliper boss, you know?
 
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Old 11-12-2010, 06:10 PM
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I guess I don't understand. My axel goes through my rotor. My caliper is connected by 2 bolts to the front and rear forks and is well north of the axel. LOL
 
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Old 11-12-2010, 06:17 PM
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Originally Posted by tpmurray
I guess I don't understand. My axel goes through my rotor. My caliper is connected by 2 bolts to the front and rear forks and is well north of the axel. LOL
Might wanna pull that right side saddle bag off and take a look at your rear caliper.
 
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Old 11-12-2010, 06:37 PM
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The later calipers run pretty cheap on ebay (less than $50), might want to just pick one up and put it on.
 
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Old 11-13-2010, 12:55 AM
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Hum, I service my brakes every 5k or so but did not remember a caliper bracket. I had to go out and look.

 


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