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PC III and starting Problems

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  #11  
Old 02-12-2010, 10:56 AM
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I had a few starting issues on my '07 when I still had the PCIII on her, untill I read somewhere on here to fire it up as soon as I turn it on. Problem was gone. I still do it even now with the SERT. Hasn't hurt anything.
 
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Old 02-12-2010, 11:41 AM
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the original post did not reference an extended start time, he was talking about grinding when starting. this is not a problem with the pciii. if you have a pciii, do not wait for the check engine light to go out before starting. otherwise, you will have to wait for the unit to go through its diagnostic check again and it will seem like a hard start.

if you read the manual, it does not say to wait for the cel to go out. it merely mentions that it will go out after x number of seconds.

my procedure to start: flip the ignition switch on, wait a few seconds for the speedo diagnostics (ever had a speedo read 30 mph when you know you're dong over 80?) then i hit the run switch, give it 1 second to pressurize the fuel system (this is the same time that the power is initially being routed to the pciii) then hit the start button. fires up first time every time.

if someone tries to tell you that the manual says you have to wait for the cel to go out before starting, ask them to show it to you. it won't.
 
  #13  
Old 02-12-2010, 12:07 PM
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Originally Posted by skratch
the original post did not reference an extended start time, he was talking about grinding when starting. this is not a problem with the pciii. if you have a pciii, do not wait for the check engine light to go out before starting. otherwise, you will have to wait for the unit to go through its diagnostic check again and it will seem like a hard start.

if you read the manual, it does not say to wait for the cel to go out. it merely mentions that it will go out after x number of seconds.

my procedure to start: flip the ignition switch on, wait a few seconds for the speedo diagnostics (ever had a speedo read 30 mph when you know you're dong over 80?) then i hit the run switch, give it 1 second to pressurize the fuel system (this is the same time that the power is initially being routed to the pciii) then hit the start button. fires up first time every time.

if someone tries to tell you that the manual says you have to wait for the cel to go out before starting, ask them to show it to you. it won't.
The PCIII does cause the engine to "kickback" sometimes if you wait for the light, and that IS hard on the starter and the starter gear on the clutch. I have had starter gear and clutch changed and have related it to the starting issues. So I would not agree they are totally unrelated. I have a cancelled check to prove otherwise.

Mark
 
  #14  
Old 02-12-2010, 12:29 PM
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Have your Technician adjust the timing tables in the 0% colum from 500 to 1250. typically removing timming is the answer but not always. You may also have to adjust the cranking fuel adjustment. While the pcIII is a little limited ( compared to tts sert ans sepst) in this area of adjustment you can typically making things alot better.
 
  #15  
Old 02-12-2010, 01:26 PM
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Originally Posted by rochkes
I went through this a couple of years ago with my 103" build and sert. There are many possibilities or combinations that could be causing this. My local dealer, the ones who did the build said it was the starter clutch and replaced it. That didn't help much. Later on they upgraded the starter after it fried. The heavy duty starter helped quite a bit, but still wasn't just right.

I took the bike to a different tuner. He said the start up timing was way off. He adjusted the start up timing and that helped dramatically, but still was having trouble with hot starts once in awhile.

Then I read on this forum to try to start the bike as soon as I turn the ignition switch on (don't wait for the engine light to go out). That works 100% of the time. I have not had a hard start in the last 12,000 miles after switching to this starting method.

I called the tuner that adjusted the timing and asked him how this was possible. He said that it wouldn't hurt the bike at all to start it without waiting for the light. He says the same diagnostic series will run and finish whether the bike is running or waiting for me to start it. He explained to me that the start up fuel table was a bit lean. He said I could bring it back to him and he would correct that table, or I could just keep starting it the way I am.

He says that the fuel is injected into the motor as soon as the ignition is hot. If your motor is hot and you wait until the light goes out, the fuel sometimes vaporizes and cause a lock the same as when you give a diesel motor too much ether on start-up. This is how the tune can affect the actual mechanics of the starter.

More fuel on start up or less time before the starter is engaged is all it took for me after months of aggravation. Many on here have dismissed this as not possible, but in my case and at least a dozen more others that were having hard start issues on hot motors this has been the solution.

It doesn't cost a penny to try this.

Dennis
If the OP is referring to a kick back on hot start then I had the same condition. The kick back did damage the starter on mine.
I have a 08 with a PCIII and this is the same for me . I would get a kick back often (not always) on hot start. HD replaced the starter under warranty. The service director said to hit the start button as soon as I turn the switch on and it has completely solved the problem. He said it has something to do with the crank position sensor and timing. All I know is the bike has not kicked back once on a hot start since I have used this procedure for starting.
 
  #16  
Old 02-12-2010, 02:54 PM
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Originally Posted by hd110
Have your Technician adjust the timing tables in the 0% colum from 500 to 1250. typically removing timming is the answer but not always. You may also have to adjust the cranking fuel adjustment. While the pcIII is a little limited ( compared to tts sert ans sepst) in this area of adjustment you can typically making things alot better.
The PCV timing can be adjusted down to 500 rpm and I've always wondered about retarding the timing at that point (@ 0% TP), like maybe to -10° to ease starting. I have SE255 cams which raise CCP and I can't think of a reason not to do it, yet haven't tried it since I haven't had starting issues.
 
  #17  
Old 02-12-2010, 04:20 PM
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Ya got a bad starter, man, and your mechanic thinks you're stupid.
 
  #18  
Old 02-23-2010, 12:56 PM
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It ends up that the PCIII was not the problem, the tech had some extensive conversations with Harley. Harley said to check the compensator spring on the front of the primary, there is a minimum depth that it must have. Mine was bottomed out, so I needed a new one. Starts great now, pass this along if you know anyone with this same problem. It took my dealership 3 starts to figure this out.

On another note, I've noticed that if you start the bike as soon as the fuel pump quits that its easier to start (rather than waiting on the light to go off). I've told this by other PCIII owner's as well.

Thanks for the info, and keep the shiny side up.
 
  #19  
Old 02-23-2010, 01:18 PM
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Nevermind, redundant answer.
 
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