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Need help on putting on a broken PTT cap & Cruise cap?

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  #1  
Old 01-19-2010 | 02:59 PM
98harley's Avatar
98harley
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From: Topeka, KS
Default Need help on putting on a broken PTT cap & Cruise cap?

Ok, I know this seems simple, but i want to be sure i do it right so i don't lose the new caps i ordered in. I had a PTT cap lost after trailering my Ultra and also the Cruise cap. I noticed when i got the new caps, that they have a small piece of copper or metal in the bags. What exactly do i do with them? Looks like they may fit in the back slots of the caps to secure the cap to the switch, but i want to be sure how to put em on? Also, on the cruise switch it looks like all that is left is a very small hole with nothing to attach the cruise cap to? Thanks to anyone who can help!

KB
 

Last edited by 98harley; 01-19-2010 at 03:15 PM.
  #2  
Old 01-19-2010 | 03:41 PM
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Harleypingman
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From: Roswell, GA
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Find your year/model bike and download the pdf file with the installation instructions. The brass clip is used or not depending on model year:

http://www.harley-davidson.com/gma/g...bmLocale=en_US

The PTT and cruise caps use a special tool (like a tuning fork). You use the tool and your thumb with significant pressure to install them correctly.

I put chrome ones on and they wiggled a lot; eventually lost the PTT while rolling down I-75; bought a replacement and a tech installed it for me--surprised me how much pressure he used to press the cap onto the switch. He did the others as well.
 
  #3  
Old 01-19-2010 | 08:22 PM
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98harley
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Lightbulb Harleypingman

Thanks for your help......I will have a tech do it to be sure it's right!
 
  #4  
Old 01-19-2010 | 09:18 PM
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Harleypingman
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You can do it yourself with the tool that comes with the kits; just uses more force than I'd have used without having seen it done correctly.
 
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