Help removing clutch cable
#1
#2
I put 14" chubbys on my 07 FLHRC a while back and you'll need either +6" or +8" on the new clutch cable length. I went +6 to keep close to bar contour, some like more loop at top of bar, either should work. Removing and installing is no big deal. Just losen clutch cable, pull pin and remove from lever. If your not draining tranny and changing fluid, you'll need to roll bike on some 2x6s to increase lean angle when you drop on jiffy. This way you can pull clutch cover plate without losing all your tranny fluid. I found it easier to just change the fluid. Have a new gasket incase you need it for the cover. Cable just loops of clutch ramp arm, you'll see. I always get enough bend in cable to remove old and catch new without breaking apart ramp and bearings.
Toughest part I always found was starting threads of new cable into clutch housing cover...PITA, especially with tranny fluid all over your hands.
No biggie.
Toughest part I always found was starting threads of new cable into clutch housing cover...PITA, especially with tranny fluid all over your hands.
No biggie.
#3
Join Date: Aug 2007
Location: Hico, TX (once home to Billy the Kid)
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My dealers service department loosens the threads on the adjusting link all the way out. Then removes the cable from the handlebar end, instead of removing the tranny cover.
This is of course for removing the fairing. Not changing the cable.
This is of course for removing the fairing. Not changing the cable.
Last edited by rocknrod; 05-07-2009 at 12:10 PM.
#4
I put 14" chubbys on my 07 FLHRC a while back and you'll need either +6" or +8" on the new clutch cable length. I went +6 to keep close to bar contour, some like more loop at top of bar, either should work. Removing and installing is no big deal. Just losen clutch cable, pull pin and remove from lever. If your not draining tranny and changing fluid, you'll need to roll bike on some 2x6s to increase lean angle when you drop on jiffy. This way you can pull clutch cover plate without losing all your tranny fluid. I found it easier to just change the fluid. Have a new gasket incase you need it for the cover. Cable just loops of clutch ramp arm, you'll see. I always get enough bend in cable to remove old and catch new without breaking apart ramp and bearings.
Toughest part I always found was starting threads of new cable into clutch housing cover...PITA, especially with tranny fluid all over your hands.
No biggie.
Toughest part I always found was starting threads of new cable into clutch housing cover...PITA, especially with tranny fluid all over your hands.
No biggie.
#5
#6
I put 14" chubbys on my 07 FLHRC a while back and you'll need either +6" or +8" on the new clutch cable length. I went +6 to keep close to bar contour, some like more loop at top of bar, either should work. Removing and installing is no big deal. Just losen clutch cable, pull pin and remove from lever. If your not draining tranny and changing fluid, you'll need to roll bike on some 2x6s to increase lean angle when you drop on jiffy. This way you can pull clutch cover plate without losing all your tranny fluid. I found it easier to just change the fluid. Have a new gasket incase you need it for the cover. Cable just loops of clutch ramp arm, you'll see. I always get enough bend in cable to remove old and catch new without breaking apart ramp and bearings.
Toughest part I always found was starting threads of new cable into clutch housing cover...PITA, especially with tranny fluid all over your hands.
No biggie.
Toughest part I always found was starting threads of new cable into clutch housing cover...PITA, especially with tranny fluid all over your hands.
No biggie.
#7
How do you replace a clutch cable without pulling the trans cover? Something I don't know?
You will need another gasket for the trans cover and trans fluid. As stated above, loosen the adjuster all the way and remove the pin from the handle. With the cable on the floor laying towards the front of the bike, loosen cable on side cover. Put oil pan under trans side cover. Remove side cover then finish removing cable. Reverse procedure to install new cable.
You will need another gasket for the trans cover and trans fluid. As stated above, loosen the adjuster all the way and remove the pin from the handle. With the cable on the floor laying towards the front of the bike, loosen cable on side cover. Put oil pan under trans side cover. Remove side cover then finish removing cable. Reverse procedure to install new cable.
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