Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Switch cap 101

Thread Tools
 
Search this Thread
 
  #1  
Old 01-09-2009, 07:35 PM
Kbore's Avatar
Kbore
Kbore is offline
Road Master
Thread Starter
Join Date: Dec 2007
Location: USA
Posts: 1,040
Likes: 0
Received 2 Likes on 2 Posts
Default Switch cap 101

Are there tricks to removing the old switch caps on the hand controls on 02 RK with cruise? I'm fixin to replace the stock housings but the Service Manual did not say how to get the caps off. My bro told me the switch is easy to break but didn't tell me why! WTF?
 
  #2  
Old 01-09-2009, 07:46 PM
skydoc's Avatar
skydoc
skydoc is offline
Banned
Join Date: Aug 2008
Location: Langley
Posts: 581
Likes: 0
Received 0 Likes on 0 Posts
Default

The trick is patience
 
  #3  
Old 01-09-2009, 08:51 PM
dawg's Avatar
dawg
dawg is offline
Seasoned HDF Member
Join Date: Jun 2006
Location: Vermont
Posts: 26,736
Received 3,238 Likes on 1,849 Posts
Default

Switch cap removal tool as found in the chrome switch cap kits. That's why I saved my tool. The kit says the tool is PN#7226-04 but it comes up as an invalid pn# so I don't know what the scoop is.
 

Last edited by dawg; 01-09-2009 at 08:55 PM.
  #4  
Old 01-09-2009, 08:59 PM
Harleypingman's Avatar
Harleypingman
Harleypingman is offline
Extreme HDF Member
Join Date: Apr 2006
Location: Roswell, GA
Posts: 10,449
Likes: 0
Received 44 Likes on 40 Posts
Default

For the horn-type caps, a very small flat blade screwdriver works well; for the audio type caps, there may be a tool included, otherwise fork-type tines work well. It's been a while, but working from the outside by gently prying the cap off the round pivot, then removing the cap from the cog side gets them off; simply reverse when installing the new ones.

The horn and turn signal caps have springs that are one-way install; just pay attention to how the springs were oriented when removing the caps and put them back the same way.

A small magnetic phillips screwdriver is useful when removing the small screws and reinstalling them to secure the metal brackets inside the housing. And be careful not to pinch wires when reinstalling the switch housings.

Good luck with your project.
 
  #5  
Old 01-09-2009, 11:35 PM
Kbore's Avatar
Kbore
Kbore is offline
Road Master
Thread Starter
Join Date: Dec 2007
Location: USA
Posts: 1,040
Likes: 0
Received 2 Likes on 2 Posts
Default

I had never thought to open the package- a fork tool was included- with the instructions...duh. THanks for your replies!
 
  #6  
Old 01-10-2009, 12:46 AM
Comfortably Numb's Avatar
Comfortably Numb
Comfortably Numb is offline
Outstanding HDF Member
Join Date: Mar 2005
Location: Vancouver, B.C.
Posts: 2,007
Likes: 0
Received 4 Likes on 3 Posts
Default ...

On my RKC the tool was used to remove the caps on the Cruise 'set/resume' button on the right side hand control and the Cruise 'on/off' button on the left side hand control. The switch caps are best removed with a small flatblade screwdriver as mentioned earlier in this thread.
In my experience, the switches themselves are virtually indestructible. Just watch you don't pinch the wiring getting them back into the housings.

CN
 
  #7  
Old 01-10-2009, 07:52 AM
rock92's Avatar
rock92
rock92 is offline
Road Captain
Join Date: Jan 2008
Location: Greensboro, NC
Posts: 638
Received 23 Likes on 13 Posts
Default

you will need patience, beer, more patience, and it will initiate the growth of gray hair...lol

the above posts do address it well though. just follow the instructions.
 
  #8  
Old 01-24-2009, 01:30 AM
Kbore's Avatar
Kbore
Kbore is offline
Road Master
Thread Starter
Join Date: Dec 2007
Location: USA
Posts: 1,040
Likes: 0
Received 2 Likes on 2 Posts
Default

I would not wish changing A RK throttle side (with cruise) on anyone. That was one miserable f**king job.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Joshus41
General Harley Davidson Chat
0
08-16-2016 03:09 PM
Widow_Maker
Softail Models
10
09-05-2012 07:34 AM
iHarley
Touring Models
3
05-06-2010 09:51 AM
rath8985
Touring Models
4
04-04-2008 09:02 AM
Alien Spyder
Softail Models
6
04-29-2006 01:45 PM



Quick Reply: Switch cap 101



All times are GMT -5. The time now is 05:38 PM.