Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Cracked header pipes

Thread Tools
 
Search this Thread
 
  #11  
Old 05-15-2008, 11:54 AM
SaltyBagger's Avatar
SaltyBagger
SaltyBagger is offline
Tourer
Join Date: Jan 2006
Posts: 279
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Cracked header pipes

That's a very common failure point and why I went to a Fulsac true dual exhaust. I had the pipe welded once and it only lasted a month or so. The Fulsac was was cheaper than a new pipe from the dealer.
 
  #12  
Old 05-15-2008, 12:13 PM
IRideMineEverywhere's Avatar
IRideMineEverywhere
IRideMineEverywhere is offline
Tourer
Join Date: Mar 2008
Posts: 499
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Cracked header pipes

Mine had a 3" crack at the "Y" exiting the rear cylinder. Didn't get any louder but I could definitely smell a leak somewhere... Didn't want to screw with getting it welded and just went to V&H true duals.... I've talkedto my local dealer and Indy about the problem and they both said it was widespread. Dealer also said it was covered under warranty for replacement.....
 
  #13  
Old 05-15-2008, 03:03 PM
Neil's Avatar
Neil
Neil is offline
Road Captain
Thread Starter
Join Date: Jun 2006
Location: Cape Cod, Ma.
Posts: 723
Received 61 Likes on 40 Posts
Default RE: Cracked header pipes

Unfortuneately my bike is way out of warranty. Eventualy I will add a set of true duals, most likely VH to go with my slip ons. At this point I have two freinds that replaced their exhaust with Rineharts so I have two sets of pipes to go through before I need to replace the whole thing. The only thing is I hope I can get the nuts off the studs without any problems...

Neil
RDMC
roaddawgs.com
 
  #14  
Old 05-15-2008, 03:58 PM
dowork08's Avatar
dowork08
dowork08 is offline
Tourer
Join Date: Feb 2008
Location:
Posts: 414
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Cracked header pipes

i havent see the stock pipe crack but man i had my bub 7's pn my 08 look like it was going to melt it was so hot and red
 
  #15  
Old 05-15-2008, 05:15 PM
dgriffith's Avatar
dgriffith
dgriffith is offline
Road Warrior
Join Date: Aug 2006
Location: Columbus,Indiana/ Arecibo,Puerto Rico
Posts: 1,440
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Cracked header pipes

While you are down there looking at that crack on the pipe look at the mounting point just down the pipe. If that mount gets loose it will put stress on that joint, causing it to crack. Mine had less than 5,000 miles and 3 months old when it broke. The person on the assembly line must have omitted torquing the nut on mine, it was gone. Almost 2 years later, 24,000 miles, no crack, no noise. Something to check.
 
  #16  
Old 05-16-2008, 06:48 AM
harpoon's Avatar
harpoon
harpoon is offline
Cruiser
Join Date: Oct 2005
Posts: 220
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Cracked header pipes

This stuff is the best and will get any nut off.. Except your own, it stings quite a bit. don't ask me how I know. LOL

PB Blaster


 
  #17  
Old 05-16-2008, 06:51 AM
harpoon's Avatar
harpoon
harpoon is offline
Cruiser
Join Date: Oct 2005
Posts: 220
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Cracked header pipes

Sorry for some reason the pic didn't post for you to see.



[IMG]local://upfiles/4888/A096189C6D8A48FCBA99326303E65DA0.jpg[/IMG]
 
  #18  
Old 05-16-2008, 08:28 AM
old95's Avatar
old95
old95 is offline
Road Captain
Join Date: Apr 2007
Location: Flowery Branch, Ga.
Posts: 655
Likes: 0
Received 7 Likes on 6 Posts
Default RE: Cracked header pipes

Had the same @ about 43,000, covered under warrenty.
 
  #19  
Old 05-16-2008, 08:13 PM
firstimer's Avatar
firstimer
firstimer is offline
Intermediate
Join Date: Apr 2008
Location: yorkville illinois
Posts: 32
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Cracked header pipes

had a dealer tell me that they break alot from too much engine braking. and to check front lower motor mount, that would probly be bad also, and it was. thats what i get fer buying a bike with 45000 miles.
 
  #20  
Old 05-16-2008, 09:29 PM
R8BOOMER's Avatar
R8BOOMER
R8BOOMER is offline
6th Gear
Join Date: Nov 2007
Location:
Posts: 14
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Cracked header pipes


Mine cracked twice also. Once during a trip and became very loud all of a sudden. The other time there was no increase in sound but was discovered during a 95" kit install so I switched to v/h true duals and have had no more problems!
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Wooddy04EGUC
Exhaust System Topics
3
02-22-2017 05:39 AM
T_Sebastian
Touring Models
11
12-18-2011 12:32 PM
Beechnut
Touring Models
0
07-13-2011 01:59 PM
ironhide_uk
Sportster Models
4
05-27-2011 04:54 PM
Red Bull
General Harley Davidson Chat
15
08-06-2010 06:05 AM



Quick Reply: Cracked header pipes



All times are GMT -5. The time now is 05:21 PM.