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"DIY MODS" and TRICKS to SAVE $$$$$$

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  #941  
Old 02-11-2012, 07:42 PM
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[quote=FLHTCU2007Ken;9042477]That's a great idea with awesome innovation but the edges are still susceptible to rust. I drag the left one most every day??? Steel rusts. How do we stop it?

Here's my solution for draggin' the boards. Was a motor cop for a long time and these were on all the bikes. The mechanics changed them almost as often as the oil. Get some angle iron and attach a piece to the underside of each board. I used an existing hole and pop rivets. A plus is in the dark you get a nice light show.
 
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  #942  
Old 02-13-2012, 10:50 PM
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Just finished reading every post here. Some pretty good stuff, but I feel really, really inadequate because I don't have an automatic garage door opener.
 
  #943  
Old 02-15-2012, 05:04 PM
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Time to find that extra garage door remote.
 
  #944  
Old 02-15-2012, 06:40 PM
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Garage door remote?? Hell, I don't even have a garage. Guess I'll just settle for my shed.
 
  #945  
Old 02-16-2012, 08:18 AM
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great ideas guys
 
  #946  
Old 02-18-2012, 03:39 PM
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Default Hinged older hard bags?

Has anyone tried to add or fabricate a set of hinges on older non-hinged hard bags? I'd like to hinge mine as they're kinda a PITA to mess with otherwise.
 
  #947  
Old 02-19-2012, 12:54 PM
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Default DIY K&N Filter

DIY K&N FILTER

Don't know if anyone has done this, I got the idea from my Dad....

What I did was:

Step 1: I gathered my tools and materials.

Once the filter was off the bike I used a Grinder with a Zip Cut Blade and a Propane torch. I decided to go with automotive seam and joint sealer to install the K&N element. I used a K&N filter from my last bike a Honda VTX1300. My father used one from a car, he re-folded the pleats to fit the Harley housing

Step 2: Took my OEM filter off the bike.

Step 3: Used a propane torch to remove the stock filter element (this will make it replaceable if you ruin the K&N). I applied gentle pressure on the housing. I heated the metal housing with light passes of the torch until the glue released.

Step 4: Mocked up the filter housing with the spacers in place and measured the inside diameter of where the filter sits.

Step 5: Cut the filter material from the K&N filter to the measurement from step 4.

Step 6: The filter is like a spring and tries to jump out of the housing. I used a coat hanger to hold the K&N in the desired shape for stability. It is a one shot deal getting the new filter in the housing.

Step 7: I used seam sealer to hold the spacers in place. Then I filled the recessed portion of both halves of the housing.

Step 8: Placed one half of housing on table, placed preformed filter from step 6 in housing, placed other half on top (watch the spacers). I pressed the housing together and placed a weight on the top.

Step 9: Allow 24 hrs to cure
 
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  #948  
Old 02-20-2012, 03:15 PM
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Default For the touring dipsticks

Picked up an '07 SG a while back and being an old guy, I was having trouble unscrewing the dipstick,my grip isn't what it used to be. I saw a tool advertised for $20 to do the job but I like making things. Here's my solution. Start with a 2" pvc coupler. Insert a socket, I used a 36mm, into one end so it doesn't deform. Insert into a vise. Heat with a heat gun. It will take no more than a 10 count to soften the plastic. Insert the dipstick and apply a putty knife to form to the dipstick. Let it cool. Continue until all sides have been formed. Whole lot easier to remove the dipstick now. Pics attached in order.
 
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  #949  
Old 02-26-2012, 12:41 PM
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Originally Posted by rustybearing
Picked up an '07 SG a while back and being an old guy, I was having trouble unscrewing the dipstick,my grip isn't what it used to be. I saw a tool advertised for $20 to do the job but I like making things. Here's my solution. Start with a 2" pvc coupler. Insert a socket, I used a 36mm, into one end so it doesn't deform. Insert into a vise. Heat with a heat gun. It will take no more than a 10 count to soften the plastic. Insert the dipstick and apply a putty knife to form to the dipstick. Let it cool. Continue until all sides have been formed. Whole lot easier to remove the dipstick now. Pics attached in order.
Ingenious. I reckon if a dipstick was really hard to get off you could put a hole on each side on top of the coupler to stick a long screwdriver or something of the like through the holes to use as a leverage turner.
 

Last edited by dawg; 02-26-2012 at 12:45 PM.
  #950  
Old 03-04-2012, 03:57 PM
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Default Cheap LED Tail/Stop Conversion

I started with a 4 inch LED Tail/Stop light from the A/P store, about 12 bucks.
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I cut the red plastic from the back and shaped it.........
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........... to fit in my stock tail lamp lense. And used clear silicone to secure it.
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Here it is hooked up to my sleeping (winter you know) deep cycle battery.
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Taillight only.
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Brake light.
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Working on turn signals now. Should have them done next weekend for about 10 bucks.
 


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