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Any way to reduce the heat coming off the exhaust?

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Old 07-09-2024, 05:07 PM
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Default Any way to reduce the heat coming off the exhaust?

2009 Ultra Classic with a 103 big bore kit and full python exhaust (I assume the head pipes are python sine the cans are, but I know there are no cats) and a Cobra fi2000 Pwrpro tuner.

At moderate city speeds (avg 60km/hr or 37 mph) the heat on the right side is almost unbearable. Even at highway speeds, on a hot day I can still feel it on my calves, but its tolerable. If I have a stiff tailwind, I can feel the heat hovering around the engine and it can become uncomfortable very quickly.

I've installed a 1 inch tank lift on the front, spacer for the floor boards to move my feet out a little more (that was more for comfort than to deal with the heat). I'll probably remove the vent doors on the lowers to try and allow a little more air flow through? I never close them anyway...

Just wondering if anyone has any insight into any of this, I love the bike, but when the temps get up around 30C (86F) you almost can'tt ride it in the city for any length of time.

Cheers all!



 
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Old 07-09-2024, 05:13 PM
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Default Heat

DEI inner heat shields help but do not eliminate heat.
 
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Old 07-09-2024, 05:15 PM
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I've never had an FI tuner on a Harley, but the one that came on a Honda i bought was a joke. Perhaps check the tune and richen it up a bit.
 
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Old 07-09-2024, 05:25 PM
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Originally Posted by Ultra103
I've never had an FI tuner on a Harley, but the one that came on a Honda i bought was a joke. Perhaps check the tune and richen it up a bit.
I wondered about the tuner actually, it came on the bike when I bought it, my understanding is it senses and adjusts on the fly, not a set tune that gets loaded to it? Supposedly I can see what it's doing with an app, but I've yet to get it to work. Not sure if I would be better off going to a different tuner, and haven't found anyone with any real world experience with one of these
 
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Old 07-09-2024, 05:26 PM
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Design Engineering has heat shield liners that attach to the bottom side of the heat shields. I don't know if they have liners for that exhaust, but they do have some universal kits that may work. I know of people who have used them with their OEM exhaust and say they helped a lot.

https://www.designengineering.com/po...arley-Davidson

Paul
 
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Old 07-09-2024, 05:39 PM
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I know some have extended the floorboards out to allow more airflow.
 
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Old 07-09-2024, 06:23 PM
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I put my fairing lowers on the shelf from June to October.
 
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Old 07-09-2024, 06:25 PM
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I had a 2015 RG 103 that fried my legs. I installed a fan assisted oil cooler, love jug fans, cat less exhaust, and a PV tuner. Complete waste of time and money. Solved the problem by trading the 15 for a 2020 RG limited with the wet head. Best move I ever made.
 
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  #9  
Old 07-09-2024, 06:55 PM
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Could be the tune is not quite right.
I've got a 2011 TC96 with V&H Dresser Duals and Cobra Race Pro slip-ons.
Also have a Screamin Eagle Heavy Breather air cleaner.
I originally had the HD Stage 1 downloaded tune and it ran hot most of the time.
I installed a V&H FP3 tuner with their canned tune for my setup.
It runs noticeably cooler now and also has more power.
 
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Old 07-09-2024, 07:34 PM
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Another idea is to look at Capt. Itch’s products.

He’s a sponsoring member on HDF.
 
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