Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

Intank hose replacement - 2011 Ultra

Thread Tools
 
Search this Thread
 
  #1  
Old 01-29-2018 | 09:21 AM
TomWoodgeard's Avatar
TomWoodgeard
Thread Starter
|
Road Captain
Joined: Jun 2008
Posts: 502
Likes: 3
From: Sarasota, Florida
Default Intank hose replacement - 2011 Ultra

Help!! I'm pretty sure that I have the infamous "pin hole leak".
Problem is that all the youtube videos are for 2007 and down.
The 2008 - 2013? are a different animal.
The factory service manual shows fuel filter replacement, pressure regulator replacement etc. Manual does not show how to remove the pump and fuel level assembly to replace that hose. Can anyone put me in the right direction?
Thank you for any and all replies!!
 
  #2  
Old 01-29-2018 | 09:24 AM
dawg's Avatar
dawg
Seasoned HDF Member
Joined: Jun 2006
Posts: 26,759
Likes: 3,260
From: Vermont
Default

What leads you to think you a pinhole leak? Don’t hear of many pinhole leak issues on the later bikes.
 
  #3  
Old 01-29-2018 | 10:45 AM
TomWoodgeard's Avatar
TomWoodgeard
Thread Starter
|
Road Captain
Joined: Jun 2008
Posts: 502
Likes: 3
From: Sarasota, Florida
Default

It won't take throttle on highway. Spits, sputters and backfires.

Threw a code 1356 Researched this forum and someone posted that he cured the problem by replacing the hoses in the tank.

I think I will replace the fuel filter (25,000 miles) and hope that clears it up.

If not I'll have to remove the pump and float assy. Different on 2008 and up models.
 
  #4  
Old 01-29-2018 | 10:48 AM
14GuineaPig's Avatar
14GuineaPig
Stellar HDF Member
Joined: Sep 2013
Posts: 3,405
Likes: 539
From: USA
Default

Did you try Section 4.17 - Fuel Pump on page 4-28 of the 2011 Touring Service Manual?
 
  #5  
Old 01-29-2018 | 11:10 AM
dawg's Avatar
dawg
Seasoned HDF Member
Joined: Jun 2006
Posts: 26,759
Likes: 3,260
From: Vermont
Default

Sounds like it could be fuel filter shell or regulator issue as well. Check the tabs on the fuel filter shell. If one cracks, it won’t seat tight with the retaining clip and will cause those issues. As well, fuel regulator can cause the same symptoms.
 
  #6  
Old 01-29-2018 | 12:34 PM
TomWoodgeard's Avatar
TomWoodgeard
Thread Starter
|
Road Captain
Joined: Jun 2008
Posts: 502
Likes: 3
From: Sarasota, Florida
Default

Yes, finally, saw the section in the manual to remove fuel level sensor.
I missed it the last time I looked in the service manual.

Thanks for all the help!!!!
 
  #7  
Old 01-31-2018 | 04:15 PM
TomWoodgeard's Avatar
TomWoodgeard
Thread Starter
|
Road Captain
Joined: Jun 2008
Posts: 502
Likes: 3
From: Sarasota, Florida
Default

Hesitation, backfiring and popping gone!!
Got into the tank. Hoses OK. Removed and replaced fuel filter.
Old filter looked ok, but had some restriction.
All is well.
BTW the plastic hose retainers were shot. Went to dealer, ordered both sizes (5/16" and 3/8") Almost $10.00! Ordered them anyways. On the way home, stopped at Autozone. They had the retainers (Standard GM and Chrysler).
A pack of 6 (3 each) less than $6.00!! Now I have some spares.
Thanks for all the help!!!!
 
  #8  
Old 01-31-2018 | 04:33 PM
14GuineaPig's Avatar
14GuineaPig
Stellar HDF Member
Joined: Sep 2013
Posts: 3,405
Likes: 539
From: USA
Default

Thanks for the update. Glad you got it running right again.
 
  #9  
Old 02-01-2018 | 07:11 AM
Sc0-'s Avatar
Sc0-
Road Captain
Joined: Oct 2012
Posts: 520
Likes: 36
From: houston, tx
Default

I think i might have a similar issue, every now and then it doesn't feel right or hesitates on cruise to accelerate input... 48k miles so fuel filter might need changing as well. Any tips?
 
  #10  
Old 02-01-2018 | 05:19 PM
dawg's Avatar
dawg
Seasoned HDF Member
Joined: Jun 2006
Posts: 26,759
Likes: 3,260
From: Vermont
Default

Originally Posted by Sc0-
I think i might have a similar issue, every now and then it doesn't feel right or hesitates on cruise to accelerate input... 48k miles so fuel filter might need changing as well. Any tips?
Easy peasy. Can get a $30 tool to remove the lock ring or improvise by tapping the tabs or make one out of PVC. Once open, pretty self explanatory by removing the retaining clip on the shell. The service manual and YouTube are your friends.
 


Quick Reply: Intank hose replacement - 2011 Ultra



All times are GMT -5. The time now is 07:31 AM.