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Finally did my breather bypass (pics included)

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  #241  
Old 03-09-2016 | 06:36 AM
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Originally Posted by Cozz
Interior of back plate. My intention was to keep the breather element completely out of the ac, but when I got it today, I kind of got pissed that it was so big and used it anyway. I can still close it off completely from the interior, without much trouble. Kind of figured that would be best.
Youll have to seal the holes for the hoses and block off the breather filter to isolate the intake from the breather filter and unfiltered outside air.
 
  #242  
Old 03-09-2016 | 05:21 PM
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Default Sealed up

Fabbed up a little plastic box to enclose the breather. Sealed up all gaps around hoses and whatnot. Looks like hell but I feel it will be completely effective. All hidden by the football anyway.
 
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  #243  
Old 03-09-2016 | 06:28 PM
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Originally Posted by Cozz
Fabbed up a little plastic box to enclose the breather. Sealed up all gaps around hoses and whatnot. Looks like hell but I feel it will be completely effective. All hidden by the football anyway.
That'll work and it's hidden nicely.
 
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Cozz (03-09-2016)
  #244  
Old 03-26-2016 | 02:35 PM
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Originally Posted by Cozz
Fabbed up a little plastic box to enclose the breather. Sealed up all gaps around hoses and whatnot. Looks like hell but I feel it will be completely effective. All hidden by the football anyway.
I'm keen to do something like that.

Any chance that you have photos of the reverse side - what silver connectors did you use for the black pipes, and where did you get the black tubing.

Does it spit oil onto the engine?
 
  #245  
Old 03-26-2016 | 04:14 PM
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Default Hidden breather

Originally Posted by 1004ron
I'm keen to do something like that.

Any chance that you have photos of the reverse side - what silver connectors did you use for the black pipes, and where did you get the black tubing.

Does it spit oil onto the engine?
I used the stock z shaped tubes cut in half to make a L shape, 90 degree elbow off of the breather bolts. The long tubes are 1/4 vacuum line, dirt cheap at any auto parts, straight on to the nipples of the breather element. Tube connectors are for 1/4 tubing, also very cheap at any auto parts. You can find breather elements very small on eBay . If it only has one nipple, "" T " your two tubes together into one tube to the nipple. There is plenty of room inside the ac to do so. Where I messed up was not finding a smaller element, but it all worked out good.
After doing this mod, my gas mileage has noticeably increased. I went on one of my usual rides today, 120 ish miles, used MUCH less gas. Bike seems to run a little better, not sucking in hot crank case air.
I never had any oil in my air box in the first place, so I'm not worried about running a tube to the ground to let it dump. Don't forget to seal the breather tube holes in the back side of the air cleaner element.
 
Attached Thumbnails Finally did my breather bypass  (pics included)-image.jpg  

Last edited by Cozz; 03-26-2016 at 04:16 PM.
  #246  
Old 03-28-2016 | 10:46 AM
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Originally Posted by UltraNutZ
here are pics of my ventilator mod.

https://www.dropbox.com/sh/i98t5gg96...TUjvBrG5a?dl=0
NutZ ---- Any chance of getting this link to work again? These pics helped me a lot, but I didn't take any of my own as they're quite similar.

Thanks...
 
  #247  
Old 03-28-2016 | 10:48 AM
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  #248  
Old 03-28-2016 | 11:11 AM
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Originally Posted by UltraNutZ
Here's the rest of the information that goes with the pics above from a previous post of mine for you guys that want to do this. it really is easy to do.

SE Ventilator cause I like the way it looks and I already have it installed. With the K&N filter, flows 287CFM which is fine for the heads I have which flow 252CFM
(2) Dorman 785-410 1/8" MNPT - 1/4" hose fitting (advanced auto)
(10') 1/4" vacuum line (advanced auto) yep plenty left over.
(1) 1/4" vacuum hose "T" (advanced auto)
(1) 1/4" to 3/8" vacuum hose adapter (advanced auto)
(1) Spectre 3991 Breather Filter (advanced auto) http://shop.advanceautoparts.com/p/s...m=spectre+3991

total - $15.49

took the backplate and drilled 25/64" holes in it
Then I used a tap, M10x1.25 to thread the holes
Then I cleaned the breather holes and oil drain holes thoroughly with brake cleaner
Then I siliconed the oil drain holes that go back into air intake (yep that was the only color hi-temp/oil resistant silicone I had on hand.
Then I screwed in the fittings, attached hoses, attached clamps, inserted "T" in proper location, ran the hose inside the front pushrod tubes, and located the filter just behind my oil cooler and fastened in place with a zip tie. The "wetness" you see in that last pic is from my cam change a couple of days prior to this mod.
all said and done, $16 in parts and about 45 minutes of my time that will prolong the life of my motor.
Perfect - thanks! About the only thing I did differently was make the Tee behind the backing plate lower so there wasn't any uphill run.

I bought 1/4" silicone hose which is really flexible and almost disappears behind the pushrod tubes/motor fins to run down and out. Very clean set-up and I couldn't be happier with it.
 
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mgmmgm (10-13-2016)
  #249  
Old 04-23-2016 | 09:14 AM
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Default Uphill vs Downhill Tubing Runs?

What are the pros/cons to running up/down vs the heads butterfly breather elevation in running the exit tubing?
I've seen a number of setups over the years since HD started using the 'vent to intake' system and guys running both directions. Just curious.
I've always run mine down, but some say the slight amount of oil in the mist, if the tubing runs up, will drain back into the crankcase.
Thoughts? Much appreciated.
Thanks JetD
 
  #250  
Old 04-23-2016 | 09:29 AM
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Originally Posted by JetD
What are the pros/cons to running up/down vs the heads butterfly breather elevation in running the exit tubing?
I've seen a number of setups over the years since HD started using the 'vent to intake' system and guys running both directions. Just curious.
I've always run mine down, but some say the slight amount of oil in the mist, if the tubing runs up, will drain back into the crankcase.
Thoughts? Much appreciated.
Thanks JetD
that's what logic would have you believe anyways. I run down simply for the laws of gravity and no other reason. I don't see a benefit otherwise in doing it one way vs the other. Just my .02
 


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