Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Something scary happened today...

Thread Tools
 
Search this Thread
 
  #1  
Old 04-29-2013, 09:26 PM
blackknight883's Avatar
blackknight883
blackknight883 is offline
Tourer
Thread Starter
Join Date: Aug 2012
Location: Illinois
Posts: 391
Likes: 0
Received 0 Likes on 0 Posts
Default Something scary happened today...

So I was out for a ride today and hit a bit of a rough patch of road. On really bad bumps I have a habit of getting up off the seat a bit to save my tailbone from the assault.

Well when I did that I must have pulled back on the handlebars enough that it caused them to tilt back! Holy **** I was scared for a second. I pulled over right away and I jerked the bars back to the position they were before.

So I just recently installed Biltwell Frisco bars. And I remember VIVIDLY torquing the handlebar clamp down to the specified torque...even gave another 1/8 turn on them all after. I guess I am going to have to tighten them up some more....because that **** is not cool.

Any thoughts, Comments?
 
  #2  
Old 04-29-2013, 09:32 PM
groverhd's Avatar
groverhd
groverhd is offline
Tourer
Join Date: Oct 2012
Location: ga
Posts: 274
Likes: 0
Received 0 Likes on 0 Posts
Default

I know on my apes, the only thing that worked, was to put a pin in them. no moving them now
 
  #3  
Old 04-29-2013, 09:34 PM
samhallnc's Avatar
samhallnc
samhallnc is offline
Road Master
Join Date: Mar 2012
Location: Elm City, NC
Posts: 934
Received 54 Likes on 46 Posts
Default

Are your bars knurled? If not you can take them off and beat the area that should be knurled with a chisel to cause some of the area to expand.. that'll allow them to torque down better. Another option is to add a piece of aluminum or rubber or something around the bar before you put the clamp on.. I've heard that works. Some people also drill a hole through the riser and bars and put a pin through it.

Mine are not knurled either and it's been a serious pain in the *** for me. Doesn't matter how tight I torque them down, they'll slip. A couple months ago I hit a turkey vulture with my right grip, the bird tried to clear the road but the wind blew him back down.. that pushed my bars almost into my lap at 70 mph.. I don't know why it didn't wreck me with that much force on one side of the bars.. I guess muscle memory / reflexes saved me.

I've been meaning to take my own advice and solve the slipping problem but faced with the decision to ride or work on the bike, something's gotta be bad wrong for me not to just ride.
 
  #4  
Old 04-29-2013, 09:35 PM
samhallnc's Avatar
samhallnc
samhallnc is offline
Road Master
Join Date: Mar 2012
Location: Elm City, NC
Posts: 934
Received 54 Likes on 46 Posts
Default

Originally Posted by groverhd
I know on my apes, the only thing that worked, was to put a pin in them. no moving them now
That's the route I'd prefer to go, but after the hassle I went through of wiring the bars internally I'm not willing to drill through the bars.
 
  #5  
Old 04-29-2013, 09:37 PM
Ragnar Danneskjöld's Avatar
Ragnar Danneskjöld
Ragnar Danneskjöld is offline
Road Warrior
Join Date: Mar 2010
Location: Ottawa, Ontario
Posts: 1,949
Likes: 0
Received 1 Like on 1 Post
Default

+1 on putting a piece of foil, or something, on the bars between the clamp to keep it from moving. I've had my fair share of slipping bars...
 
  #6  
Old 04-29-2013, 09:41 PM
blackknight883's Avatar
blackknight883
blackknight883 is offline
Tourer
Thread Starter
Join Date: Aug 2012
Location: Illinois
Posts: 391
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanks for the replies guys. The bars are not knurled at all (the stock drag bars were), but the inside of the clamps are so I though that would help keep the bars in check....guess not.

I think pinning the bars is out since I have them wired internally. I will look into getting some rubber or putting some tin foil in there.

What would be better though? rubber or tin foil? Or what about knurling them myself?
 

Last edited by blackknight883; 04-29-2013 at 09:49 PM.
  #7  
Old 04-29-2013, 09:59 PM
blackknight883's Avatar
blackknight883
blackknight883 is offline
Tourer
Thread Starter
Join Date: Aug 2012
Location: Illinois
Posts: 391
Likes: 0
Received 0 Likes on 0 Posts
Default

I found this thread and someone suggested using drywall sanding cloth wrapped around the bars and then tightening in the clamp....cheap fix....and they say it works really well. I will try this route first and report back. Hopefully be able to do it this weekend.

https://www.hdforums.com/forum/sport...-knurling.html
 
  #8  
Old 04-29-2013, 09:59 PM
MrElectric03's Avatar
MrElectric03
MrElectric03 is offline
Tourer
Join Date: May 2012
Location: Southern California
Posts: 252
Likes: 0
Received 0 Likes on 0 Posts
Default

Even putting tin foil won't do much if the bars aren't knurled. If it were me I'd pin them. Pulling the wires out to drill them wouldn't take too much extra time and its the best way to prevent it from happening again.
 
  #9  
Old 04-29-2013, 10:07 PM
samhallnc's Avatar
samhallnc
samhallnc is offline
Road Master
Join Date: Mar 2012
Location: Elm City, NC
Posts: 934
Received 54 Likes on 46 Posts
Default

Let me know how it goes, regardless of what you use, I will have to solve it myself soon. My tentative plan was to cut open a beer can and use that aluminum strip; I don't think aluminum foil is thick enough to make a difference. If that didn't work I'd cut a swatch of rubber and try that. There's no way I'm pulling the wires out my bars.. I realize that the first time you do anything it takes 10 times longer than the 2nd time.. but I had a helluva time pulling wires through my bars.
 
  #10  
Old 04-29-2013, 10:31 PM
blackknight883's Avatar
blackknight883
blackknight883 is offline
Tourer
Thread Starter
Join Date: Aug 2012
Location: Illinois
Posts: 391
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by samhallnc
Let me know how it goes, regardless of what you use, I will have to solve it myself soon. My tentative plan was to cut open a beer can and use that aluminum strip; I don't think aluminum foil is thick enough to make a difference. If that didn't work I'd cut a swatch of rubber and try that. There's no way I'm pulling the wires out my bars.. I realize that the first time you do anything it takes 10 times longer than the 2nd time.. but I had a helluva time pulling wires through my bars.
I agree, pulling the wires out of my bars is NOT an option. Partly because I would have to cut and re-solder my connectors back on...well i guess mostly that it.
 


Quick Reply: Something scary happened today...



All times are GMT -5. The time now is 11:48 PM.