Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
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What size socket for the big nut on top of the fork?

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  #11  
Old 12-30-2012, 10:32 AM
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Originally Posted by run1fsr
And have fun putting those suckers back on
They are not real difficult to get back on when you use the fork cap socket (correct tool) listed above. The socket, a short extension, and a palm ratchet make it a piece of cake.

 
  #12  
Old 12-30-2012, 03:47 PM
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Originally Posted by cHarley
They are not real difficult to get back on when you use the fork cap socket (correct tool) listed above. The socket, a short extension, and a palm ratchet make it a piece of cake.


I beg to differ... Unless the standard length sportster forks come with less preload than the lowered nightsters, 48s, etc...

I just installed a set of SpeedMerchant Fork Adjusters on my 48...

They were a PITA to install... I never realized the stock forks have almost 4" of preload on them from factory. It was impossible to push the adjuster, spacer, and spring down by hand. I had to use a little ingenuity... erghh redneck engineering.



By using a long bar clamp secured to the lower leg with a tie-down strap I was able to cinch down the spring using the socket to push against the adjuster. Once I had it down tight the socket spun freely against the plastic end of the bar clamp so I was able to get the first threads started.



Apparently there's a few actual fork compression tools out there, but for over $100 I'll stick to my homemade set-up.





 

Last edited by hutch08; 12-30-2012 at 03:53 PM.
  #13  
Old 12-30-2012, 05:01 PM
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I used an old 35mm derbi factory moped wrench I have. My caps were on pretty tight.

I added an inch of pre load to mine and it took some leaning into it to get the caps back on.
 
  #14  
Old 12-31-2012, 08:55 AM
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I took the bars off and used an inch and 3/8 impact socket I bought at NAPA. Works like a charm, especially when putting the fork cap back on. Gives ya plenty to hold on to. And it didn't cost an arm and a leg.
 
  #15  
Old 12-31-2012, 06:13 PM
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Originally Posted by hutch08
I beg to differ... Unless the standard length sportster forks come with less preload than the lowered nightsters, 48s, etc...
My '06 Custom's springs looked like you have pictured too, about 4" of preload. I replaced with Progressive springs which only extend past the tubes 3/4" or so, and even that took some effort.
 
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