Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
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1250 upgrade question

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  #51  
Old 01-31-2007, 11:24 PM
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Default RE: 1250 upgrade question

The 883 has different transmission gears than the 1200 due to the lesser horsepower. When you do the conversion you'll have 1200cc with 883 gearing which will get you from A to B post haste. I considered changing the drive sproket but for 1 tooth difference it wasn't worth it.
The transmission on the 883 and 1200 is 100% the same. I just checked part numbers and all models use the same transmission gears. The difference is in the sprocket that results in higher rpm for the 883's. Also, I think the clutch spring is weaker on the 883's than the 1200's. Other than that there should be no difference.

Piginablanket,
Someone said to save your money and do all the work at once. That is actually very good advice. That way you use a combination that works well with each other. You won't have to pay for components twice that need to be replaced. On top of that you won't have to pay labor twice. Building an engine in two stages is actually a less reliable and much more expensive process. Think about if you will be happy with a 1250 kit with chamber relief work or if you want a stage 2 engine.

A stage 2 engine is nice, but it probably will result in 90 rwhp. You have to decide if the extra money for the stage 2 is worth all the extra money.
 
  #52  
Old 01-31-2007, 11:32 PM
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Default RE: 1250 upgrade question

But, we all need to do what's best for our individual budgets and priorities. PIB - you're doing the smartest thing by starting off 1250. That's the best building block for our bikes (IMO), anything else can be done later. If you can swing theheads now... go for it so you're not paying labor twice. Damn, I wish I started off w/ that 1250kit instead of 1200... you're making me jealous.
 
  #53  
Old 01-31-2007, 11:40 PM
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Default RE: 1250 upgrade question

Hmm I am almost positiveI would be happy with that chamber relief work and the .536 cam. If later I decide to get a stage 2 I can just replace the heads and that should be it right?

Don't be jealous XL OCD you are already riding around with your kit installed and you have stage 2 heads also so at least you are enjoying your fast bike now whileI can only dream and post about it for now. []
 
  #54  
Old 01-31-2007, 11:50 PM
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Default RE: 1250 upgrade question

Actually the difference is more than the transmission Sprocket, in the Primary Drive, the Engine Sprocket is 34 teeth on the 883 and 38 teeth on the 1200, and theFinal Drive the TrannySprocket is 28 on the 883 and 29 for the 1200, the rear wheel is 68 for both and the Clutch is 57 teeth for both.
ORIGINAL: 1200c

The 883 has different transmission gears than the 1200 due to the lesser horsepower. When you do the conversion you'll have 1200cc with 883 gearing which will get you from A to B post haste. I considered changing the drive sproket but for 1 tooth difference it wasn't worth it.
The transmission on the 883 and 1200 is 100% the same. I just checked part numbers and all models use the same transmission gears. The difference is in the sprocket that results in higher rpm for the 883's. Also, I think the clutch spring is weaker on the 883's than the 1200's. Other than that there should be no difference.

Piginablanket,
Someone said to save your money and do all the work at once. That is actually very good advice. That way you use a combination that works well with each other. You won't have to pay for components twice that need to be replaced. On top of that you won't have to pay labor twice. Building an engine in two stages is actually a less reliable and much more expensive process. Think about if you will be happy with a 1250 kit with chamber relief work or if you want a stage 2 engine.

A stage 2 engine is nice, but it probably will result in 90 rwhp. You have to decide if the extra money for the stage 2 is worth all the extra money.
 
  #55  
Old 02-01-2007, 12:38 AM
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Default RE: 1250 upgrade question

Hmm I am almost positive I would be happy with that chamber relief work and the .536 cam. If later I decide to get a stage 2 I can just replace the heads and that should be it right?
Yes, then you can get the stage2 heads and retune. However, you already spent money on the chamber relief work and you have to pay for another diassembly/assembly of the engine. That can add a few hundred extra to everything.

Actually the difference is more than the transmission Sprocket, in the Primary Drive, the Engine Sprocket is 34 teeth on the 883 and 38 teeth on the 1200, and theFinal Drive the Tranny Sprocket is 28 on the 883 and 29 for the 1200, the rear wheel is 68 for both and the Clutch is 57 teeth for both.
Good point. I was talking about purely the transmission. I consider that part of the primary/final drive. The clutch spring comment was just thrown in there.
 
  #56  
Old 02-02-2007, 03:23 AM
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Default RE: 1250 upgrade question

Well I got an email back from NRHS today and they said the cost would be about $1300. They also said they didn't have any 04 and up 883 heads but they had some 03 and older heads ifI wanted to use those.
Are there any differences in the 883 03 and 05 heads that anyone knows about? Do you think it would be ok just to use the03 heads and have them chamber relieved and valve work done? If they are virtually the same with no performance differences then I don't see why I shouldn't use them.
 
  #57  
Old 02-02-2007, 11:38 AM
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Default RE: 1250 upgrade question

Doesn't NRHS have a 95 inch kit for the Sportster now, Anyone tried it???
 
  #58  
Old 02-02-2007, 11:44 AM
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Default RE: 1250 upgrade question

I think the 883 heads are the same from about90 to 2006.

When Harley warped one of my 1991 heads during the 1200 conversion, they later replaced it with a new, stripped 883 head. The tech told me they were all the same, barring minor tolerance difference. My valves were rather loud on this head at first, yet they are seating ok now after 450 mile.
 
  #59  
Old 02-02-2007, 02:33 PM
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Default RE: 1250 upgrade question

Well I got an email back from NRHS today and they said the cost would be about $1300. They also said they didn't have any 04 and up 883 heads but they had some 03 and older heads if I wanted to use those.
Are there any differences in the 883 03 and 05 heads that anyone knows about? Do you think it would be ok just to use the 03 heads and have them chamber relieved and valve work done? If they are virtually the same with no performance differences then I don't see why I shouldn't use them.
I don't know if there are differences or not. NRHS would have been the best to ask when you have them on the phone. The easiest way for you to check would be too look at the part number. I can look that up for you, but not until Saturday. I am going to springfield and I won't be home until then. I remember the company advertising larger cooling fins on the rubbermount bikes. However, I'm not sure if that was only for the 1200's or the 883's as well.

Doesn't NRHS have a 95 inch kit for the Sportster now, Anyone tried it???
Not for sale. They have 88" kits that they sell. The biggest they have is a 90" kit that they will sell you, but they don't advertise. They say the disadvantages of the 90" isn't worth it when compared to the 88" kit.

 
  #60  
Old 02-03-2007, 07:46 PM
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Default RE: 1250 upgrade question

Ok, I am back from springfield. I have looked at my parts manual and the 883 heads have an extension of -04, meaning they were introduced in 2004. That means that there is something DIFFERENT from the older 883 heads. I'm not 100% sure about all the differences, but the solidmount and rubbermount heads are different. The one difference that I can find is the valvetrain. The 883's have the same valve train as the 1200's that was inherited from the buells. So 7MM valves instead of 5/16 and much better springs than the past ones. That valve train is good up to 7K rpm. The springs in there are also able to handle more aggressive cams. For example, in the past you would have to change the springs when using .536 cams. With the rubbermount valve train you can put in .536 cams without having to swap those parts out.

It's up to you what you want to do.
 


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