Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Holy Brass Rivets Batman!!!!!!!!!

Thread Tools
 
Search this Thread
 
  #1  
Old 07-27-2012, 02:24 PM
jerryw618's Avatar
jerryw618
jerryw618 is offline
Road Captain
Thread Starter
Join Date: Aug 2009
Location: pennsylvania
Posts: 522
Likes: 0
Received 2 Likes on 2 Posts
Default Holy Brass Rivets Batman!!!!!!!!!

Dont know how my clutch it didnt destroy itself any further, but after finding brass rivet bits in my last fluid change and still riding it for the past week i had ordered an Energyone clutch pack kit and installed it today.
Well i opened up the clutch and found the rest of the rivets laying around the clutch basket (see pic 2)every single one of the rivets had come apart and the little spring plates were in a bunch at the bottom of the clutch plate pack . look at picture 1 you can see every rivet hole empty. pic 3 is all the rivet pieces i got out of the clutch basket.

I am really happy with the new energyone clutch pack its much tighter feels a lot better than the OEM one , feels like more power is making it to the wheel too. not a bad install took just under an hour no problems id give it a 2 on the difficulty scale
 
Attached Thumbnails Holy Brass Rivets Batman!!!!!!!!!-img_0191.jpg   Holy Brass Rivets Batman!!!!!!!!!-img_0193.jpg   Holy Brass Rivets Batman!!!!!!!!!-img_0197.jpg  
  #2  
Old 07-27-2012, 03:49 PM
bansheebob1794's Avatar
bansheebob1794
bansheebob1794 is offline
Cruiser
Join Date: Jun 2008
Location: allentown pa.
Posts: 109
Likes: 0
Received 2 Likes on 2 Posts
Default

How many miles are on the bike??????What year???How much was the new clutch//??? thanks..
 
  #3  
Old 07-27-2012, 05:34 PM
jerryw618's Avatar
jerryw618
jerryw618 is offline
Road Captain
Thread Starter
Join Date: Aug 2009
Location: pennsylvania
Posts: 522
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by bansheebob1794
How many miles are on the bike??????What year???How much was the new clutch//??? thanks..

24,600 miles 2007 XL883Low 205.00 for clutch pack kit which included the spring compressor tool and shipping . Huge improvement over the stock clutch pack . im impressed with it
 
  #4  
Old 07-27-2012, 06:48 PM
John Hyatt's Avatar
John Hyatt
John Hyatt is offline
Tourer
Join Date: Mar 2009
Location: Oklahoma City
Posts: 304
Received 2 Likes on 2 Posts
Default

You must push that little 883 pretty hard


JonMon
 
  #5  
Old 07-27-2012, 07:04 PM
bansheebob1794's Avatar
bansheebob1794
bansheebob1794 is offline
Cruiser
Join Date: Jun 2008
Location: allentown pa.
Posts: 109
Likes: 0
Received 2 Likes on 2 Posts
Default

i guess i better watch for pieces,mine has 25800 miles on it....thanks.
 
  #6  
Old 07-27-2012, 08:31 PM
06Sporty75's Avatar
06Sporty75
06Sporty75 is offline
Road Captain
Join Date: Sep 2011
Location: Hagerstown, MD
Posts: 726
Likes: 0
Received 2 Likes on 2 Posts
Default

I still cant believe they built this crap out of brass and it falls apart at 20,000 miles
 
  #7  
Old 07-28-2012, 12:17 AM
Scuba10jdl's Avatar
Scuba10jdl
Scuba10jdl is offline
Outstanding HDF Member
Join Date: Aug 2009
Location: Columbus, Ohio, USA
Posts: 3,212
Likes: 0
Received 209 Likes on 171 Posts
Default

The rubber-mount Sportster are prone to this. The solid-mounts have it happen too, but there was a switch somewhere along the way making it so that the failure rate is much higher in rubber-mounts.

The first symptoms are inability to properly adjust the clutch (goes out of adjustment before service interval), and a slightly slipping clutch. Also, as posted here, brass in the primary/tranny oil is an indicator immediate failure is likely.

Ask CHarley or SportyPig about this if you would like to know more, they have first hand experience with the spring-plate failure.
 
  #8  
Old 07-28-2012, 01:06 AM
aztsm's Avatar
aztsm
aztsm is offline
Advanced
Join Date: Sep 2010
Location: Goodyear, AZ
Posts: 93
Likes: 0
Received 0 Likes on 0 Posts
Default

So glad I switched to extra plate clutch kit!! Bummer
 
  #9  
Old 07-28-2012, 01:12 AM
IRON1250's Avatar
IRON1250
IRON1250 is offline
Road Master
Join Date: Apr 2012
Location: New Hampshire
Posts: 1,193
Received 23 Likes on 18 Posts
Default

very very very common problem. replace your stock clutch with an energy one extra disk kit before yours grenades on you!
 
  #10  
Old 07-28-2012, 07:34 AM
jerryw618's Avatar
jerryw618
jerryw618 is offline
Road Captain
Thread Starter
Join Date: Aug 2009
Location: pennsylvania
Posts: 522
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by John Hyatt
You must push that little 883 pretty hard


JonMon
its my only transportation i ride it daily sun, rain or snow i sometimes run it hard.

But i have too say its a great bike its served me well and i wont give it up for anything.

this is the biggest repair iv had too do so far , but i do regular maintenance and fliud changes which helps a lot
 


Quick Reply: Holy Brass Rivets Batman!!!!!!!!!



All times are GMT -5. The time now is 05:52 PM.