Pulling rear rocker box cover
#12
#13
Got it all apart, VERY TEMPTING to take a grinder to the backbone. Good grief, if they just gave yah another 1/4 in. Anyway, missing the little rect gasket, gonna go get that + everything for the front too. Might as well do em both while it's apart + I'm aggravated. The gasket was folded from the factory, surprised it didn't leak till now (9K). Glad I got another bike. THANX for all the help, sure it'll be the same fight goin back together.
#14
#15
What a PITA! The pushrods are holding the lower rocker box up about 1/4 in above the head on that side. I've verfified TDC, the pushrods dropped into the lifters about 1/4 in, + the tops are in the rocker sockets. Shouldn't that fit flush? The manual says somethin about opening a valve in the lifter. I pushed a wire thru the pushrod but didn't feel the pushrod go down. Could this be the problem, lifter still pumped up?
#16
Being a 3 piece rocker cover set. You only needed to take the 4 bolts out on the top first to get the top cover off. Valve placement doesn't interfere with this procedure. Its like a metal wire puzzle to take off but it will come off.
Now if you took bolts off under the top cover by moving the top cover around to get to the bolts underneath it.
You opened a whole new can of worms.........
Now if you took bolts off under the top cover by moving the top cover around to get to the bolts underneath it.
You opened a whole new can of worms.........
Last edited by xFreebirdx; 03-30-2012 at 03:56 PM. Reason: speeling
#17
Well it's the lower gasket I'm replacing, between the lower rocker cover + head. So, I needed to pull the top, middle, + lower. It's the lower goin back together I'm havin trouble with. Seems the lower should sit flush to the head. I don't wanna torque the bolts + bend a pushrod. Wish it woulda been the top gasket, but no, all three for me.
#18
Well it's the lower gasket I'm replacing, between the lower rocker cover + head. So, I needed to pull the top, middle, + lower. It's the lower goin back together I'm havin trouble with. Seems the lower should sit flush to the head. I don't wanna torque the bolts + bend a pushrod. Wish it woulda been the top gasket, but no, all three for me.
This is where the Service Manual is worth so much.......
#19
#20
You'll be fine. This below is right out of the manual.
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20. Install bolts 12 13 14 and 15. SLOWLY snug all fasteners in small increments ONE TURN AT A TIME. Use a cross pattern on the four large bolts that fasten the lower rocker box to head. THIS WILL BLEED THE LIFTERS. Tighten bolts 14 to 90 - 120 in-lbs torque. Tighten bolts 15 to 10 - 13 ft-lbs torque. Tighten bolts 12 and 13 to 15 - 18 ft-lbs torque.
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