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2003 Sportster Transformation - Project

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  #11  
Old 08-21-2011, 11:59 AM
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Originally Posted by Vitric
That looks awesome, great job! I ask everyone this but what headlight mount is that? I'm trying to get rid of the ugly umbrella looking thing it comes with.
1/4" 6061 Aluminum 3" Long, 1.5" width, bent 30deg at 1" mark, drilled to center on the .5" x .75" on each side. Then sanded smooth, square, and polished.

About $2 worth of metal.

Note: if you haven't looked in the headlight - that's where lots of the harness is hiding. Much of it can be hidden under the tank and with some loom. Probably the best mod you can do.

I used the same stuff for the seat mount - I used the original seat tounge as a flange to hold 2x pieces as a clamp and extend the seat pivot forward. Most the solo seat kits tend to keep the seat too far back in my opinion. Moving it forward help the tank transition into the seat without much of a gap.
 
  #12  
Old 08-21-2011, 01:06 PM
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Very nice job. Bike looks great!
 
  #13  
Old 08-21-2011, 01:20 PM
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Great job!
I'd like to do my wheels this winter & had a couple questions;
what prep did you do?,
what paint did you use?
did you use masking tape for the non painted area?
 
  #14  
Old 08-21-2011, 03:26 PM
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Originally Posted by HOTLAP
Great job!
I'd like to do my wheels this winter & had a couple questions;
what prep did you do?,
what paint did you use?
did you use masking tape for the non painted area?
Do it now, not really a winter project - very easy, and only a few hours of work (mostly waiting).

I powered washed the wheels and tires with degreaser (keep the bearings covered). Scrubbed with some SOS pads and taped off the side walls off.

The first go I tried VHT wrinkle...didn't wrinkle well. The second go, I used basic primer (duplicolor), a satin black paint, and then Dupli-color wheel coating (http://duplicolor.com/products/wheelCoating/) [all found at NAPA].

Once dry, but still soft - used a straight razor and scraped the paint off...saved about 2-hours of taping [learned with the first try].

Powder coat is still the best option here - should give a durable finish if done correctly, and shouldn't' have to worry about respraying when you have new tires put on. It is likely that this will come right off when put on the tire machine....but for time and money - I like paint and don't mind retouching if required.
 
  #15  
Old 08-21-2011, 03:39 PM
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Diggin the color scheme. Nice build.
 
  #16  
Old 08-21-2011, 03:45 PM
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Not big on the color but nice job

I hope she likes it looks like a different bike
 
  #17  
Old 08-21-2011, 04:05 PM
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Awesome transformation! Nice work.

Kevin
 
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  #18  
Old 08-21-2011, 06:34 PM
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Originally Posted by Nubz
Not big on the color but nice job

I hope she likes it looks like a different bike
Thanks, the original design with to do a satin black rear fender with a solid gold flake tank... Not as easy as the pro's make it sound.

The color was a last minute decision - while trying to incorporate the flat look with some gold. It looks better in person, the camera (phone) doesn't do a great job capturing it. I will take some pictures with a real camera once the badges are back on.

She is very happy with it...or maybe she's just happy to have it back after a few weeks of downtime.
 
  #19  
Old 08-21-2011, 07:15 PM
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Nice Like the FLHX too
 
  #20  
Old 08-21-2011, 07:22 PM
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I bet she isn't interested in the 48 anymore. Bike looks nice, great work.
 


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