Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Side cover falls off

Thread Tools
 
Search this Thread
 
  #11  
Old 08-11-2010, 05:33 PM
viperashes's Avatar
viperashes
viperashes is offline
Advanced
Join Date: Jul 2010
Location: Wherever the kickstand drops longest
Posts: 83
Likes: 0
Received 0 Likes on 0 Posts
Default

There are a new style of clips that are 2 piece design, and use a set screw to keep them in place and from falling off. They work great, I had to do the same thing, I was missing the front clip on my Nightster. The clips are $10 for the rear and $13 for the front. They're worth the small bit of coin they cost.
 
  #12  
Old 08-11-2010, 05:49 PM
diablo666's Avatar
diablo666
diablo666 is offline
Road Master
Join Date: Jun 2006
Location:
Posts: 933
Likes: 0
Received 1 Like on 1 Post
Default

Well the problem is they should be recalled and be free to the owners of Sportsters.It is a factory defect.Since the 2004 model year.That means 7 years now covers have been falling off.They should also replace damaged battery covers free of charge as well.The cover should have been bolted on.Might have cost one dollar to do during production.By the way they must be making about $22.50 on a pair of new clips.
 
  #13  
Old 08-11-2010, 10:16 PM
Tike71's Avatar
Tike71
Tike71 is offline
Road Captain
Join Date: Mar 2009
Location: Orange County
Posts: 512
Likes: 0
Received 5 Likes on 5 Posts
Default

Originally Posted by desert drifter
I had the same problem as you can see in the pic i used a cable tie/zip tie, there was already a slot in the cover it has never come off since, I carry a spare couple of tie's in my tool bag in case.....

This is exactly how I secured my battery cover as well, but with a black zip tie.
 
  #14  
Old 08-12-2010, 12:54 AM
madmax442's Avatar
madmax442
madmax442 is offline
Tourer
Join Date: Aug 2009
Location: Barre,VT
Posts: 295
Likes: 0
Received 0 Likes on 0 Posts
Default

I had my 08 nighster do this like 10 times! I believe there was a TSB about this and harley came out with a newer style clip. I had mine replaced last year and has worked fine since!
 
  #15  
Old 08-12-2010, 06:57 AM
PigInaBlanket's Avatar
PigInaBlanket
PigInaBlanket is offline
Club Member
Join Date: May 2006
Location: Virginia
Posts: 10,815
Likes: 0
Received 16 Likes on 13 Posts
Default

I had to use a zip tie on my 05 Sporty but after I had the cover replaced. The first one fell off after hitting a large pothole then a couple of cars customized it by running over it.
 
  #16  
Old 08-12-2010, 07:24 AM
shiftharder's Avatar
shiftharder
shiftharder is offline
Road Master
Join Date: Jun 2010
Posts: 913
Likes: 0
Received 0 Likes on 0 Posts
Default

This is a common problem - I too use a zip tie and carry a spare and a box cutter to get it off if needed on the road. I did`nt know HD had a replacement - will have to check it out but $13.00 - is a rip for a factory defect.
 
  #17  
Old 08-12-2010, 09:19 AM
tennman0258's Avatar
tennman0258
tennman0258 is offline
Advanced
Thread Starter
Join Date: Jun 2010
Location: McMinnville Tn.
Posts: 93
Likes: 0
Received 0 Likes on 0 Posts
Default

I knew I could depend on you guys ! Thanks again for all the info !
 
  #18  
Old 03-29-2013, 10:53 PM
Rhinno's Avatar
Rhinno
Rhinno is offline
Stage IV
Join Date: Jan 2012
Location: Chicago
Posts: 4
Likes: 0
Received 0 Likes on 0 Posts
Default

What is the matter with you guys??????
Zip ties for a fix?????
Can any of you come up with a permenant fix?
**** isn't suppose to fall off a Harley. That is why Japanese bikes took a foot hold in the USA. I'll find a real fix and post it next week.
 
  #19  
Old 03-29-2013, 11:28 PM
mrmikey32's Avatar
mrmikey32
mrmikey32 is offline
Road Captain
Join Date: Apr 2012
Location: Chicago
Posts: 523
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Rhinno
What is the matter with you guys??????
Zip ties for a fix?????
Can any of you come up with a permenant fix?
**** isn't suppose to fall off a Harley. That is why Japanese bikes took a foot hold in the USA. I'll find a real fix and post it next week.
No, you really wont
 
  #20  
Old 03-30-2013, 12:04 AM
Garrettisagiant's Avatar
Garrettisagiant
Garrettisagiant is offline
Advanced
Join Date: Jan 2013
Location: San Diego, CA
Posts: 66
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by Rhinno
What is the matter with you guys??????
Zip ties for a fix?????
Can any of you come up with a permenant fix?
**** isn't suppose to fall off a Harley. That is why Japanese bikes took a foot hold in the USA. I'll find a real fix and post it next week.

 


Quick Reply: Side cover falls off



All times are GMT -5. The time now is 07:51 AM.