Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

engine help

Thread Tools
 
Search this Thread
 
  #1  
Old 05-15-2010, 03:55 AM
87XLH1100's Avatar
87XLH1100
87XLH1100 is offline
Advanced
Thread Starter
Join Date: Jun 2009
Location: Greenup, Kentucky
Posts: 58
Likes: 0
Received 0 Likes on 0 Posts
Default engine help

I have a 2003 sporty 883 engine i want to use for a sand drag project. it is a stock motor with no cams, ignition, wiring, carb or primary cover.

my question is since i don't want to use a wiring harness what can i do to use a older points style ignition?
Can I use older style cams and cover with points ignition setup?

the cam cover thats on it now has no place to adjust the points like my 87 does therfore i am assuming it should have a electronic ignition but I am doing this on a budget and would like to use points ignition with factory ebay cams and whatever covers i need to get, stock coil and mikuni 39mm carb off my 400ex.

can I get a 39mm Mikuni 400ex carb to work?

thanks in advance
 
  #2  
Old 05-15-2010, 07:37 AM
woodworking1's Avatar
woodworking1
woodworking1 is offline
Road Master
Join Date: Jul 2007
Location: Maryland
Posts: 765
Likes: 0
Received 0 Likes on 0 Posts
Default

why don't you want to use a wiring harness? You wouldn't need the entire harness, just what it takes to start/run the bike. Seems to me that converting it to something it's not is gonna cost more than bringing it back to what it should be. JMO
John
 
  #3  
Old 05-15-2010, 09:29 AM
87XLH1100's Avatar
87XLH1100
87XLH1100 is offline
Advanced
Thread Starter
Join Date: Jun 2009
Location: Greenup, Kentucky
Posts: 58
Likes: 0
Received 0 Likes on 0 Posts
Default

yeah but who is gonna sell me half of a harness? I am trying to find the cheapest way to get this thing running.
 
  #4  
Old 05-15-2010, 06:21 PM
woodworking1's Avatar
woodworking1
woodworking1 is offline
Road Master
Join Date: Jul 2007
Location: Maryland
Posts: 765
Likes: 0
Received 0 Likes on 0 Posts
Default

build one. If all you need is ignition, gather the wires and parts and make it happen. I'm no bike builder or electrician, but when I need something done cheap and right, I do it myself! buy a manual. they have a complete wiring diagram. It can't be THAT hard (can it??).


BTW, I saw a complete harness on ebay for about 50 bucks
 

Last edited by woodworking1; 05-15-2010 at 06:24 PM.
  #5  
Old 05-15-2010, 06:58 PM
87XLH1100's Avatar
87XLH1100
87XLH1100 is offline
Advanced
Thread Starter
Join Date: Jun 2009
Location: Greenup, Kentucky
Posts: 58
Likes: 0
Received 0 Likes on 0 Posts
Default

i don't even know exactly what kind of ignition goes on the cams. I plan on doing it myself i just want the best and cheapest way to go about it.
 
  #6  
Old 05-16-2010, 05:29 PM
87XLH1100's Avatar
87XLH1100
87XLH1100 is offline
Advanced
Thread Starter
Join Date: Jun 2009
Location: Greenup, Kentucky
Posts: 58
Likes: 0
Received 0 Likes on 0 Posts
Default

someone has to know something to help me out
 
  #7  
Old 05-16-2010, 06:05 PM
woodworking1's Avatar
woodworking1
woodworking1 is offline
Road Master
Join Date: Jul 2007
Location: Maryland
Posts: 765
Likes: 0
Received 0 Likes on 0 Posts
Default

Stock motor= stock cam, stock ignition=cheapest method=slow runs. Unless you are trying to get the most out of a "stock" engine.

What Frame are you putting it in? That might drive component placement and maybe nudge you in a particular direction.
 
  #8  
Old 05-16-2010, 09:26 PM
ernofsteel007's Avatar
ernofsteel007
ernofsteel007 is offline
Road Warrior
Join Date: May 2009
Location: dual citizen nomad
Posts: 1,755
Likes: 0
Received 1 Like on 1 Post
Default

cheapest way? BUY A MANUAL and read up on the wiring.
your best bet is go to ebay a OEM ignition 4 that motor is $25, you can build your own wiring harness reading the manual.
any carb of a 87 sportster will fit on a 2003 you gotta use the 87 manifold too to make it work.
if you don't buy a manual your going to spend WAYY more $$ than if you don't, i have a Clymer 86-2003 and a factory HD service manual for my engines year.
go to ebay and buy a used wiring harness if your not able to read a manual, they're cheap as f--k but noones gonna give it to you 4 free.
 

Last edited by ernofsteel007; 05-16-2010 at 09:29 PM.
  #9  
Old 05-16-2010, 10:18 PM
drum412's Avatar
drum412
drum412 is offline
Road Captain
Join Date: Jul 2006
Location:
Posts: 656
Likes: 0
Received 2 Likes on 2 Posts
Default

Yeah, get yourself a manual for the wiring, and ignition parts off ebay and wire it yourself without a harness. Or if you stretch your budget for an aftermarket ignition, the dyna 2000i nosecone module which can be had for a fraction of the dyna price if you buy it from Jireh cycles where they sell the same ignition under the ultima brand name. The entire module fits in the timing cover, simpler than points and just as clean in terms of wiring. Pretty much everything you need can be found fairly cheap on ebay if your patient. Funny thing is I have everything you need, old engine covers, old ignition, old carb.........but i'm too damn lazy to dig that crap out of my basement.
 
  #10  
Old 05-16-2010, 11:01 PM
87XLH1100's Avatar
87XLH1100
87XLH1100 is offline
Advanced
Thread Starter
Join Date: Jun 2009
Location: Greenup, Kentucky
Posts: 58
Likes: 0
Received 0 Likes on 0 Posts
Default

well drum i sure wish you would change your mind about diggin that stuff out.

so that helps alot and i have a manual on disk somewhere

does this mean that i can use any older style covers and not have to worry about oil passage and overheating issues?

i guess the plan is to use old covers with points ignition and wire it myself

I am putting it on a 2002 400ex chassis

thanks fellas
 


Quick Reply: engine help



All times are GMT -5. The time now is 11:24 PM.