Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Gear box lock up

Thread Tools
 
Search this Thread
 
  #1  
Old 02-23-2010, 05:50 PM
cocky9's Avatar
cocky9
cocky9 is offline
Stage III
Thread Starter
Join Date: Feb 2010
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
Angry Gear box lock up

Hi, yesterday my 1996 1200 custom locked up the gear box. The primary chain partially derailed and broke 3 lugs off 4th gear on the main shaft. I was doin about 50Km/H and just changed into 4th when everything locked up.
Has anyone ever had a similar thing happen???
Not knowing why this happened is the main worry at this time.
Welcome any comments

Cocky 9
 
  #2  
Old 02-23-2010, 05:57 PM
FLYING's Avatar
FLYING
FLYING is offline
Club Member
Join Date: Dec 2009
Location: Wisconsin
Posts: 802
Likes: 0
Received 1 Like on 1 Post
Default

I have seen similar damage from the bike being over rev while the guy was trying to race going down the street and missed a gear.The parts had about 35,000 miles on them and I think the primary chain lost tension and it all went down the toilet from there.
 
  #3  
Old 02-23-2010, 08:26 PM
cocky9's Avatar
cocky9
cocky9 is offline
Stage III
Thread Starter
Join Date: Feb 2010
Posts: 3
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanks Flying. My first thought was the chain tensioner but when the primary cover was removed the tensioner seemed to be working OK. I have a Hayden Enterprises auto adjusting tensioner fitted. Lucky 4 me I was not going fast.
 
  #4  
Old 02-23-2010, 08:35 PM
xxxflhrci's Avatar
xxxflhrci
xxxflhrci is offline
Extreme HDF Member
Join Date: Sep 2006
Posts: 10,033
Likes: 0
Received 25 Likes on 22 Posts
Default

Yep, it happened in my Ironhead. I was pulling away from a traffic light and shifting from 2nd to 3rd. She locked up tighter than a drum and I skidded to a stop. Ended up being a tooth breaking off of 2nd and jamming up the works. My mainshaft was bent like a banana.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
martin10
Softail Models
2
09-22-2018 08:09 PM
dvanhorn
Sportster Models
10
08-28-2013 08:28 PM
clarke83
Sportster Models
3
06-22-2010 04:29 AM
forever young
Sportster Models
24
05-27-2008 12:16 PM
denisl
Sportster Models
2
06-19-2007 05:02 PM



Quick Reply: Gear box lock up



All times are GMT -5. The time now is 02:29 PM.