Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

2003 Sportster with an exhaust O2 sensor? What is this??

Thread Tools
 
Search this Thread
 
  #1  
Old 06-18-2020, 11:29 PM
JayEss's Avatar
JayEss
JayEss is offline
Novice
Thread Starter
Join Date: Jun 2020
Location: Ohio
Posts: 16
Received 1 Like on 1 Post
Default 2003 Sportster with an exhaust O2 sensor? What is this??

Hi all. I have an 03 Sportster 883 hugger. I would like to change the exhaust. The exhaust i got has no O2 bungs. Currently, on one of my exhuasts theres an O2 sensor. I'd like to eliminate it....less is more. So i spent hours online looking for an elimination module and apparently 2003 didn't have O2 sensors?? What do i have then?? If the original owner put on some kind of mod...how do i get rid of it? Or is it just easier to weld on a bung to my new exhaust? Also i must note....the O2 sensor thats on my bike DOESNT HAVE A DISCONNECT PLUG....it looks to be hardwired to to the rest of the wiring. What do i have here??







 
  #2  
Old 06-18-2020, 11:47 PM
JayEss's Avatar
JayEss
JayEss is offline
Novice
Thread Starter
Join Date: Jun 2020
Location: Ohio
Posts: 16
Received 1 Like on 1 Post
Default

Upon further investigation, there are wires coming from the sensor.....and one of the wires is hooked onto the blue wire which the blue wire goes to the left turn signal. Was any of this hooked onto something on the bike?? Did i disconnect something?

There looks to be a black ground and an end hookup above my thumb

The red wire from the bundle is spliced onto the blue wire
 
  #3  
Old 06-18-2020, 11:51 PM
JayEss's Avatar
JayEss
JayEss is offline
Novice
Thread Starter
Join Date: Jun 2020
Location: Ohio
Posts: 16
Received 1 Like on 1 Post
Default

I must also add: the red wire that is spliced onto the blue wire is the only thing hooked up. The blue wire is putting out 10.2 volts. The red wire goes nowhere. Unless i unhooked something...i dont see anything where it goes. I also dont understand why someone would go through the trouble of installing just one exhaust to accomodate this odd wiring. Any help is much appreciated.
 
  #4  
Old 06-19-2020, 12:02 AM
JayEss's Avatar
JayEss
JayEss is offline
Novice
Thread Starter
Join Date: Jun 2020
Location: Ohio
Posts: 16
Received 1 Like on 1 Post
Default


Overall, this is what i removed from my bike. Why is it here??
 
  #5  
Old 06-19-2020, 04:10 AM
Andy from Sandy's Avatar
Andy from Sandy
Andy from Sandy is offline
Seasoned HDF Member
Join Date: Sep 2017
Location: England
Posts: 11,044
Received 3,997 Likes on 2,551 Posts
Default

This is what your exhaust looked like when the bike was new.
https://partsfinder.onlinemicrofiche...HAUST%20SYSTEM
Here is 2004 when the balance pipe was changed in 2004
https://partsfinder.onlinemicrofiche...HAUST%20SYSTEM
Here is the first year of fuel injection when O2 sensors were added to the exhaust
https://partsfinder.onlinemicrofiche...HAUST%20SYSTEM

So your bike didn't come with O2 sensors and unless it has been converted to fuel injection it could well be the previous owner had some way to see the out put while he was messing with re-jetting the carb.

 
The following 2 users liked this post by Andy from Sandy:
JayEss (06-19-2020), Madnss (06-19-2020)
  #6  
Old 06-19-2020, 09:05 AM
JayEss's Avatar
JayEss
JayEss is offline
Novice
Thread Starter
Join Date: Jun 2020
Location: Ohio
Posts: 16
Received 1 Like on 1 Post
Default

I think you are right. It looks like some kind of hookup for a guage to show the air/fuel mix. Thats good news! I dont want it. Thank you!
 
  #7  
Old 06-19-2020, 09:59 AM
grbrown's Avatar
grbrown
grbrown is offline
Club Member
Join Date: Jun 2007
Location: Bedford UK
Posts: 45,429
Received 2,867 Likes on 2,429 Posts
Default

I have a 1990 Glide with a 2008 SuperTrapp exhaust with O2 sensor ports, which my local friendly indy used for precisely that - fine tuning my carb bike on his dyno. I don't actually have O2 sensors, as the holes are blanked off, but that actually happened!
 
  #8  
Old 06-19-2020, 10:06 AM
JayEss's Avatar
JayEss
JayEss is offline
Novice
Thread Starter
Join Date: Jun 2020
Location: Ohio
Posts: 16
Received 1 Like on 1 Post
Default

If it fine tuned your carb...what all was involved with this "kit"? I wonder bc gas is leaking from my carb currently. I havent checked it out yet. Maybe other components were involved as well?
 
  #9  
Old 06-19-2020, 10:17 AM
grbrown's Avatar
grbrown
grbrown is offline
Club Member
Join Date: Jun 2007
Location: Bedford UK
Posts: 45,429
Received 2,867 Likes on 2,429 Posts
Default

I don't have anything left on the bike after having it tuned, the O2 ports were used by the dyno operators, then blanked off again once they had finished. I'm inclined to agree that those parts you've removed are the remnants of an instrument used by a previous owner, but I have no idea what else that might have involved. Does your bike run OK with it removed?
 
  #10  
Old 06-19-2020, 10:20 AM
eighteight's Avatar
eighteight
eighteight is offline
Seasoned HDF Member
Join Date: Oct 2019
Location: OH
Posts: 7,909
Received 5,021 Likes on 2,872 Posts
Default

Originally Posted by JayEss
If it fine tuned your carb...what all was involved with this "kit"? I wonder bc gas is leaking from my carb currently. I havent checked it out yet. Maybe other components were involved as well?
IT didn`t fine tune your carb, it just allowed you to view data so you could make tuning adjustments.
No other parts involved.
That sensor is irrelevant to your current carb leak
 
The following users liked this post:
Madnss (06-19-2020)


Quick Reply: 2003 Sportster with an exhaust O2 sensor? What is this??



All times are GMT -5. The time now is 03:31 AM.