Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Turn signals and Horn stoped working?? What is this? Help

Thread Tools
 
Search this Thread
 
  #11  
Old 04-16-2019, 09:48 AM
Dan89FLSTC's Avatar
Dan89FLSTC
Dan89FLSTC is offline
Seasoned HDF Member
Veteran: Navy
Join Date: May 2008
Location: South Carolina
Posts: 18,635
Received 9,425 Likes on 5,020 Posts
Default

Why did you cut the wires at the connector?

You should have simply installed new pins onto the wires, and plugged them into the connector.

The orange/white wire is shorting to ground somewhere. Check your work...
 

Last edited by Dan89FLSTC; 04-16-2019 at 09:53 AM.
  #12  
Old 04-16-2019, 09:55 AM
wcwinans's Avatar
wcwinans
wcwinans is offline
Novice
Thread Starter
Join Date: Mar 2018
Location: West By God Virginia
Posts: 24
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by Dan89FLSTC
Why did you cut the wires at the connector?

You should have simply installed new pins onto the wires, and plugged them into the connector.

The orange/white wire is shorting to ground somewhere. Check your work...
How do you know its the orange/white wires?

I cut them because I couldnt get the wires and connector out with the ignition/turn signal cluster initially. I just cut them so i could easily take it out. The space was to crowded to move things around. probably will just take off the headlamp next time, if there is a next time.
 
  #13  
Old 04-16-2019, 10:09 AM
Dan89FLSTC's Avatar
Dan89FLSTC
Dan89FLSTC is offline
Seasoned HDF Member
Veteran: Navy
Join Date: May 2008
Location: South Carolina
Posts: 18,635
Received 9,425 Likes on 5,020 Posts
Default

There is a reason the factory used a connector...

Your kind of electrical repair will turn this bike into an electrical nightmare down the road, do it properly...rant over.

I know it is the orange/white wire because that is the wire that is the accessory wire coming from the fuse.

Simply follow the wiring diagram in your service manual.
 
  #14  
Old 04-16-2019, 10:13 AM
wcwinans's Avatar
wcwinans
wcwinans is offline
Novice
Thread Starter
Join Date: Mar 2018
Location: West By God Virginia
Posts: 24
Likes: 0
Received 1 Like on 1 Post
Default

What's the correct way to do it? I ordered the part from HD and it didn't come with any pins. I didn't think cutting and resplicing the same wires together would be an issue. I'm not electrically inclined but would love to learn a bit more.

I bought the bike used and no service manual came with the bike. is there a copy available online somewhere?
Thanks
 
  #15  
Old 04-16-2019, 10:25 AM
Dan89FLSTC's Avatar
Dan89FLSTC
Dan89FLSTC is offline
Seasoned HDF Member
Veteran: Navy
Join Date: May 2008
Location: South Carolina
Posts: 18,635
Received 9,425 Likes on 5,020 Posts
Default

You buy the service manual from the dealer.

It will have the electrical wiring diagram.

It will also show a breakdown of each type of electrical connector and how to wire them.

Factory service manuals are expensive, but well worth the price. Don`t wast your money on an aftermarket manual, get the genuine HD manual.

Pins are available from dealer or aftermarket, you install them on the wires, then plug the new pins into the connector.
 
  #16  
Old 04-16-2019, 02:06 PM
wcwinans's Avatar
wcwinans
wcwinans is offline
Novice
Thread Starter
Join Date: Mar 2018
Location: West By God Virginia
Posts: 24
Likes: 0
Received 1 Like on 1 Post
Default

Would this be the same thing?
https://www.manualslib.com/manual/12...ster-2013.html
From manual library, the 2013 HD sportster service manual?
 
  #17  
Old 04-16-2019, 03:47 PM
Dan89FLSTC's Avatar
Dan89FLSTC
Dan89FLSTC is offline
Seasoned HDF Member
Veteran: Navy
Join Date: May 2008
Location: South Carolina
Posts: 18,635
Received 9,425 Likes on 5,020 Posts
Default

Buy a real service manual, not an illegal bootleg manual download.

Please edit your post and remove the link...
 
The following users liked this post:
Sorce (05-12-2019)
  #18  
Old 04-18-2019, 11:00 AM
wcwinans's Avatar
wcwinans
wcwinans is offline
Novice
Thread Starter
Join Date: Mar 2018
Location: West By God Virginia
Posts: 24
Likes: 0
Received 1 Like on 1 Post
Default

After calling up HD and speaking with the parts guy, I think I'll check the wiring in the throttle control assembly, it's really tight in there and maybe a pinched wire. He said to unscrew it and try running it. if it doesn't blow a fuse then a wire is pinched inside there.

Sounds like a good first step to me, rather than second guessing if the orange wire goes to the other orange wire.
 
  #19  
Old 04-18-2019, 02:00 PM
LocoLocal's Avatar
LocoLocal
LocoLocal is offline
Tourer
Join Date: May 2018
Location: Leesburg, VA
Posts: 318
Received 70 Likes on 54 Posts
Default

Originally Posted by wcwinans
After calling up HD and speaking with the parts guy, I think I'll check the wiring in the throttle control assembly, it's really tight in there and maybe a pinched wire. He said to unscrew it and try running it. if it doesn't blow a fuse then a wire is pinched inside there.

Sounds like a good first step to me, rather than second guessing if the orange wire goes to the other orange wire.
That's what I had mentioned, but hey, what do I know?!
 
The following users liked this post:
mrbreezeett1 (10-27-2019)
  #20  
Old 04-18-2019, 02:00 PM
LocoLocal's Avatar
LocoLocal
LocoLocal is offline
Tourer
Join Date: May 2018
Location: Leesburg, VA
Posts: 318
Received 70 Likes on 54 Posts
Default

Double Post, damn mouse...
 

Last edited by LocoLocal; 04-18-2019 at 04:11 PM.


Quick Reply: Turn signals and Horn stoped working?? What is this? Help



All times are GMT -5. The time now is 05:33 PM.