Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Help: 1971 900 kick to elec conversion

Thread Tools
 
Search this Thread
 
  #1  
Old 10-16-2016, 05:21 PM
RandyScott1967's Avatar
RandyScott1967
RandyScott1967 is offline
Stage I
Thread Starter
Join Date: Oct 2016
Location: Corpus Christi, Texas
Posts: 1
Received 0 Likes on 0 Posts
Exclamation Help: 1971 900 kick to elec conversion

Have a 1971 Harley-Davidson Sportster 900 Kick Start XLCH900 I just got out of storage from 1975. Runs great - 3500 miles - but would like to convert to electric start as the current kick start housing is cracked and am sure all gears, kick starter, etc are all jacked up.

Please lead me upon the path to the dark side - randy_scott91@hotmail.com



Want ad removed from post. You need to have 5 posts and be a member for 30 days before posting any sort of ad on HD Forums.
 

Last edited by IzzoQuazzo; 10-16-2016 at 06:13 PM.
  #2  
Old 10-16-2016, 08:54 PM
DaddyKnuck's Avatar
DaddyKnuck
DaddyKnuck is offline
Extreme HDF Member
Join Date: Aug 2007
Location: Blairsville GA
Posts: 17,623
Received 1,664 Likes on 946 Posts
Default

Even if the kicker is totally trashed, you can rebuild it for a lot less money and effort than switching to electric start. Besides, early electric start XL's were notoriously unreliable.
 
The following users liked this post:
RandyScott1967 (10-19-2016)
  #3  
Old 10-16-2016, 09:02 PM
the wild hog's Avatar
the wild hog
the wild hog is offline
Seasoned HDF Member
Join Date: Sep 2012
Location: Jacksonville
Posts: 35,609
Received 2,957 Likes on 2,914 Posts
Default

Welcome and good luck.
 
The following users liked this post:
RandyScott1967 (10-17-2016)
  #4  
Old 10-17-2016, 03:29 AM
grbrown's Avatar
grbrown
grbrown is offline
Club Member
Join Date: Jun 2007
Location: Bedford UK
Posts: 45,429
Received 2,867 Likes on 2,429 Posts
Default

You can get an idea of the parts required by checking an on-line parts website where you can compare the two versions of that engine. At this distance in time from when your bike was made you would probably be better off looking for an electric start bike and selling your current one.
 
  #5  
Old 10-17-2016, 05:05 AM
Scuba10jdl's Avatar
Scuba10jdl
Scuba10jdl is offline
Outstanding HDF Member
Join Date: Aug 2009
Location: Columbus, Ohio, USA
Posts: 3,212
Likes: 0
Received 209 Likes on 171 Posts
Default

Sprocket and cam cover with the notch, starter, solenoid, relay, redo some wiring, battery cables, diff. battery, hump back plate for primary, clutch basket with ring gear if yours is not already, and I'm sure I'm missing a few in betweens.
 
  #6  
Old 10-17-2016, 05:55 AM
Jackie Paper's Avatar
Jackie Paper
Jackie Paper is offline
Seasoned HDF Member
Join Date: Mar 2010
Location: Honah Lee
Posts: 35,448
Received 5,003 Likes on 4,194 Posts
Default

Oh no..there are many more that want your's rather then the electric on the older bikes. Fix the kick and then if you must do the electric..You are getting ready to paint the antique that later someone on the RoadShow is going to say if you had not done it, it would be worth so much more...
And welcome from Hampton Roads Virginia
 
The following users liked this post:
RandyScott1967 (10-17-2016)
  #7  
Old 10-17-2016, 07:36 AM
Black_Gold's Avatar
Black_Gold
Black_Gold is offline
Stellar HDF Member
Join Date: Jul 2013
Location: Ohio
Posts: 2,156
Received 1,450 Likes on 661 Posts
Default

If you have the broken piece, try to find a good welder who can weld aluminum. The sprocket cover on my 76 XLCH had been cracked and welded, sometime before I bought it and it helped up nicely for the eighteen years I owned it.

Like other have said, it's a lot of work and parts to convert it and it may hurt the value of the bike.
 
  #8  
Old 10-17-2016, 08:51 AM
HAOLE's Avatar
HAOLE
HAOLE is offline
Seasoned HDF Member

Join Date: Apr 2013
Location: ARMY GYPSY
Posts: 12,293
Received 2,176 Likes on 1,611 Posts
Default

Howzit and Welcome from Houston and a Displaced Cut N Shoot Texan

Haole
 
The following users liked this post:
RandyScott1967 (10-19-2016)
  #9  
Old 10-17-2016, 09:04 AM
Uncle Larry's Avatar
Uncle Larry
Uncle Larry is offline
Seasoned HDF Member
Veteran: Army
Join Date: Jan 2011
Location: Southeast Michigan 15 Minutes East Of Hell
Posts: 149,234
Received 49,911 Likes on 19,367 Posts
Default

Originally Posted by Scuba10jdl
Sprocket and cam cover with the notch, starter, solenoid, relay, redo some wiring, battery cables, diff. battery, hump back plate for primary, clutch basket with ring gear if yours is not already, and I'm sure I'm missing a few in betweens.
Yep .... Oil Tank .... On and on and on
 
  #10  
Old 10-17-2016, 03:33 PM
fatfatboy's Avatar
fatfatboy
fatfatboy is offline
Tourer
Join Date: Sep 2007
Posts: 250
Received 25 Likes on 18 Posts
Default

Don't do it. For 10 years I had a 73 XLCH, still have Sportster Knee to prove it. I learned to just keep it tuned properly. They can be rough when cold but if you live on a hill it helps.

When I owned mine I ran into a guy that converted his kicker to the electric leg. He said it wasn't worth the cost or the effort. He said he wished he would of just sold it and then bought an electric start. Bike was problematic after the transformation and it lost value.
 
The following users liked this post:
RandyScott1967 (10-19-2016)


Quick Reply: Help: 1971 900 kick to elec conversion



All times are GMT -5. The time now is 01:22 AM.