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Sportster exhaust interconnet

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Old 02-02-2016, 06:49 PM
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Default Sportster exhaust interconnet

Need some help from a pro. I am planning to install a set of slip on mufflers, on my 2007 Sportster, 1200 Custom. The new mufflers do not have an interconnect port connection to the crossover muffler bracket.
What do I need to do to make this happen? Do I need to plug the ports on the crossover bracket? If so, how?


I am not replacing the headers, so the O2 sensors will remain in tact.
Appreciate any advice.
 
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Old 02-02-2016, 08:26 PM
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I am by no means a pro, but came across the same issue. You should ask the supplier if they have a mounting bracket for the slip-on.

When I bought Bassani slipons for my 2011 XL1200L, it did not come with crossover ports so I returned them and bought something that did so I could keep the stock mounting bracket. I was told that I needed to remove the stock mounting brackets and install something that will mount the new slip-ons.
 
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Old 02-03-2016, 12:42 AM
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Welcome to the H-D Forums from Idaho ! ENJOY !
 
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Old 02-03-2016, 04:29 AM
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Unfortunately your new mufflers aren't suitable and there isn't an easy way to make them fit IMHO. What brand and version are they? There may be a suitable version available.
 
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Old 02-03-2016, 07:01 AM
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EMGO fishtail
 
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Old 02-03-2016, 05:37 PM
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Here is what one supplier said about the mounting bracket:
This muffler will require the use of a mounting clamp at the head pipe, as well as some kind of support bracket. For support, you can use a 3" center clamp for the diameter of the muffler along with a straight bracket.

Good luck! Post some pics when you are done.
 
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Old 02-03-2016, 07:19 PM
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sounds like you got some slip-ons for a older or newer sporty



get some used headers from a newer bike(2014+) off of craigslist or ebay and swap them out with you old one. move your o2 sensors over... done.
http://www.ebay.com/sch/i.html?_from...p2045573.m1684

or return the slip-ons.

fought ignorance here:
https://www.hdforums.com/forum/sport...l#post13834024

did it here:
https://www.hdforums.com/forum/dyna-...ide-glide.html

principle is the same.
 

Last edited by cvaria; 02-03-2016 at 07:25 PM.
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Old 02-04-2016, 09:55 AM
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I've converted my '07 Sportster into an old school bobber. The only thing left is the stock exhaust. I'm looking at some old school slipon sharktails. I can mount them to the existing bracket with clams, the only question/problem is the interconnect in the crossover bracket. Can I just ignore it or do I need to do something with it?
 
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Old 02-04-2016, 11:34 AM
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Originally Posted by rich8899
I've converted my '07 Sportster into an old school bobber. The only thing left is the stock exhaust. I'm looking at some old school slipon sharktails. I can mount them to the existing bracket with clams, the only question/problem is the interconnect in the crossover bracket. Can I just ignore it or do I need to do something with it?
add headers and hardware from a newer bike.





2014+

there so many people tearing off the headers to add cliche v&h stuff the ebay and cl are full of everything you need.
 
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Old 02-04-2016, 11:40 AM
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Thank you all for the input, appreciate it.


Rich
 


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