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2015 48 Custom Spring Seat

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  #1  
Old 06-11-2015, 10:26 PM
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Default 2015 48 Custom Spring Seat




Hard Candy Custom Big Red Flakes, 2015 Sportster 48








Vance and Hines Competition Series 2 into 1 exhaust with Thermal wrap.





Red painted signal lamps





H-D Solo Side Bag





Hard Candy Custom Big Red Flakes,





Tank Lift 2"
 
  #2  
Old 06-11-2015, 10:34 PM
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I was looking for a way to soften the jarring my spine gets going over rough roads at highway speeds. Shock pre-load was at its softest but was still not enough. So I added some springs in my seat.
















 
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Old 06-11-2015, 11:22 PM
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  #4  
Old 06-12-2015, 02:06 AM
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Default The Build

Looking at what is available in the market, I found none to my liking, others were limited to a solid seat, others were positioned too high, so I decided to build one myself:


Started off with a rough sketch...



With no proper workshop, I work on the floor.




The basic frame support for the Stock Seat.





The frame support mounted on the frame. No drilling in the frame, no welding, or cutting.





Changing design as I go along...
 
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Old 06-12-2015, 02:17 AM
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The swing-arm frame mounted on the bike...





Testing the arm movement...





The final prototype of the build in 3 parts, raw, unpainted...





Now gets a coating of paint, Gloss Black.
 
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Old 06-12-2015, 02:28 AM
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The front receiving end of the hinge...



Barrel Springs 2" Black, bought off eBay...



The finished project mounted on the bike exposed the "butt" of the stock seat. I have to cover that up somehow...



Side view.
 
  #7  
Old 06-12-2015, 03:27 PM
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Default 3rd Brake Light

With the Seat Spring installed, there was a need to cover up the now exposed "butt" of the stock seat. With none available in the market, I had to build one for myself...



Started with the form...





Got a cardboard and cut it out.





Then found some unused License Plate protector made out of Plexiglas...





Cut it out based on the cardboard form...





Pre-fitting...





Now to bend it into shape using a heat gun...





Trying out the fit...





Workable but too plain...





Doing some more bending to streamline the design...





Now to give it its color...





Initially just thought of just covering it up, but saw the opportunity to make it functional as a 3rd brake light...





So I tried putting some LED's in the cover and it now serves another purpose.
 
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Old 06-12-2015, 08:27 PM
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Major kudos!!!!
 
  #9  
Old 06-12-2015, 08:38 PM
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very good idea...nice job too!
 
  #10  
Old 06-12-2015, 08:53 PM
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Holy moly! That's really ingenious!!! Great workmanship! Very impressive!

Do you know Jambee David by any chance?
 


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