Pipes/Exhaust removal
#21
#22
#23
#24
If your lucky you might have plenty of access space if you simply remove the heat shields, as they are quite big. I am just trying to save you some work.
I am attaching a few photos, one to show you the hidden cover behind pipes, the cover to pipe clearance, and the bastard that you have to disassemble. I did this twice as my first clutch cable was too long and replaced it a year later with a shorter one. PS - the tranny fluid should not look like milk! Somehow water got into mine, and I had the dealer flush it out after. It has been clear ever since.
I am attaching a few photos, one to show you the hidden cover behind pipes, the cover to pipe clearance, and the bastard that you have to disassemble. I did this twice as my first clutch cable was too long and replaced it a year later with a shorter one. PS - the tranny fluid should not look like milk! Somehow water got into mine, and I had the dealer flush it out after. It has been clear ever since.
#25
If your lucky you might have plenty of access space if you simply remove the heat shields, as they are quite big. I am just trying to save you some work.
I am attaching a few photos, one to show you the hidden cover behind pipes, the cover to pipe clearance, and the bastard that you have to disassemble. I did this twice as my first clutch cable was too long and replaced it a year later with a shorter one. PS - the tranny fluid should not look like milk! Somehow water got into mine, and I had the dealer flush it out after. It has been clear ever since.
I am attaching a few photos, one to show you the hidden cover behind pipes, the cover to pipe clearance, and the bastard that you have to disassemble. I did this twice as my first clutch cable was too long and replaced it a year later with a shorter one. PS - the tranny fluid should not look like milk! Somehow water got into mine, and I had the dealer flush it out after. It has been clear ever since.
Did you drain your tranny fluid or tip the bike over on its left side?
Also, which is the nut that people talk about stripping or breaking off?
#26
oops got double posted, just adding photo of the disassembled cover. Make sure you get a new gasket if you don't want it to leak. Also, lightly tighten the cable back in the cover or it could snap off. There is an o-ring that seals the cable. I drained the tranny and was glad due to the milk being present.
Last edited by FXBadass; 09-08-2012 at 10:58 AM.
#27
oops got double posted, just adding photo of the disassembled cover. Make sure you get a new gasket if you don't want it to leak. Also, lightly tighten the cable back in the cover or it could snap off. There is an o-ring that seals the cable. I drained the tranny and was glad due to the milk being present.
I will take note on lightly tightening the cable back to the cover!
#28
If your tranny fluid is that new, I would try to save it like you said before. If some leaks out, you can always top it up through the dipstick when done. That is where the rounded (like a ball) allan key helps as it is in a tight spot. The cable is to be installed into the cover snug + a smidgeon if that helps. Make sure the whole cable turns when you hand thread it into the clutch cover as there are no swivel joints on it. I'm sure you will do fine with it.
#29
If your tranny fluid is that new, I would try to save it like you said before. If some leaks out, you can always top it up through the dipstick when done. That is where the rounded (like a ball) allan key helps as it is in a tight spot. The cable is to be installed into the cover snug + a smidgeon if that helps. Make sure the whole cable turns when you hand thread it into the clutch cover as there are no swivel joints on it. I'm sure you will do fine with it.
Leaning the bike over that far scares me but it guess I could attempt it. I read that those that do it only loose a few drops of fluid so it is tempting since mine fluid is so new. Lol