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Shifter is sticking, not sure why

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  #11  
Old 08-31-2010 | 05:10 PM
Good Time Gang's Avatar
Good Time Gang
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From: swamp-east missouri
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i am having this same problem, but dont want to pull the wrong thing off. are you saying to bull the toe/heal levers off and grease them, or are you saying to pull the front linkage off and grease it? or should i just pull and grease both? thanks.
 
  #12  
Old 08-31-2010 | 07:08 PM
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Night Stalker
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From: Clarksville, TN / Maryville, TN
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Originally Posted by I CUT 1
The shaft that connects the foot lever to the front linkage arm has rusted. You'll need to take it apart, sand the shaft back smooth, clean the plastic bushings, lube with some grease, and reassemble. This can be checked by taking the shift linkage loose from front linkage arm, if foot lever is tight, then the above solution will fix your problem. If it's tight at the lever at the transmition, oh-no!!!

[IMG]local://upfiles/49112/7CC5EE1C0C3440978BF0920219C80D9E.jpg[/IMG]

[IMG]local://upfiles/49112/5FD8BDC6F47049A2B8614DD92631ABE1.jpg[/IMG]
I concur... clean it & lube it!
 
  #13  
Old 03-08-2012 | 04:09 PM
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richmac64
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From: Goldsboro, NC
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I now have this same problem and after taking it apart it was rusted and would hardly move. My question is, what are you supposed to lubricate it with? I looked in the service manual and couldn't find any mention of taking this apart.
 
  #14  
Old 03-08-2012 | 05:28 PM
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jakazz
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From: walpole, ma.
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drill hole in pivot install zerk fitting an grease it annually
 
  #15  
Old 03-09-2012 | 08:05 PM
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The88Beast04
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From: Virginia
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Mine occasionally sticks too, used generous amounts of WD-40 at the joints i could get to, and that helped.
Weird enough, it seemed to only happen when I went on trips though...
Doesn't stick whenever I go for my weekly night rides after work (11p-2am)
But I think I might try giving it some real grease this season.
 

Last edited by The88Beast04; 03-09-2012 at 08:06 PM. Reason: adding more
  #16  
Old 03-09-2012 | 10:20 PM
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o/d
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From: north jersey
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every 5000 miles or every year pull the shift shaft from the mount in the footpeg bracket & clean the bore, the shaft & o-rings & grease it lightly & you will never have this problem.

more often if the bike gets wet a lot.

it can ruin a ride so it pays to do it before it's a problem.

wd40 may work for a while but it's not the same as fresh grease & a good cleaning.

any good waterprrof grease or even lithium grease is fine.
 

Last edited by o/d; 03-09-2012 at 10:24 PM.
  #17  
Old 03-10-2012 | 12:03 AM
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Retrax
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From: St. Paul, MN
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Originally Posted by Good Time Gang
i am having this same problem, but dont want to pull the wrong thing off. are you saying to bull the toe/heal levers off and grease them, or are you saying to pull the front linkage off and grease it? or should i just pull and grease both? thanks.
I had this same problem when I owned my Fat Boy. Look at your heel/toe shifter. You will see the shifter pegs connected to the heel and toe shift levers on the outside, and a shift arm connected to the linkage rod on the inside. Loosen the bolts on the two shift levers (leave the heel and toe pegs attached) and pull them off the splined shaft. That remaining shaft runs though a boss which is cast in the primary casing. The shaft is connected to the shift linkage rod. Disconnect the shift linkage rod from the shift arm and pull the shift arm with the attached splined shaft out of the transmission boss and off the motorcycle. Keep track of any washers attached to the shaft.

You will likely see a lot of crud built up on the splined shaft and inside the corresponding boss on the transmission. Clean out all the crud from the transmission boss. Pick up some emery cloth and marine grease or thick lithium grease. Use the emery cloth to polish up and clean the shaft where it got corroded from inside the transmission boss. Liberally coat the shaft with the grease and put it all back together. Your bike should shift nice and smooth again.
 
  #18  
Old 03-10-2012 | 12:21 AM
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oct1949
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From: Northeast of Indy..
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Had happen once, now I just use 20-50 motor oil, a couple squirts on the shaft between the motor and where the shifting levers attach to shaft and and a couple on the shifting linkage every 5K at oil change.
 
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