Shovelhead A place to talk about Shovelheads.

1981 FXS Project

Thread Tools
 
Search this Thread
 
  #1  
Old 05-15-2023, 09:39 PM
Ken45's Avatar
Ken45
Ken45 is online now
Road Captain
Thread Starter
Join Date: Oct 2022
Location: USA
Posts: 658
Received 477 Likes on 215 Posts
Default 1981 FXS Project

I bought this '81 FXS low rider 2 months ago and I have been collecting parts to bring it back to original. Starting in the back by changing out the chrome parts for painted. I like chrome stuff, it's kind of a shame to be taking it off but I am going for originality on this one. It is a part of Harley Davidson history. I noticed last week that the back reflectors were not in the best of shape and were in the wrong spot. I have new NOS reflectors so I removed to old ones only to find that they are epoxied on and it damaged the paint. Pulled the rear fender so I can get started on repairing it. Need to get the swing arm and other parts that I have out to sand blast and powder coat. I have new shock absorbers so I will be rebuilding those assemblies also. I need to make some kind of tool to disassemble them.








Got chrome on this one though!

 
The following 5 users liked this post by Ken45:
Architect (05-16-2023), Garage Queen Rescue (05-16-2023), Maxacceleration (05-26-2023), Rains2much (10-09-2023), s-glide76 (05-16-2023)
  #2  
Old 05-16-2023, 04:28 AM
Bmp72's Avatar
Bmp72
Bmp72 is offline
Tourer
Join Date: Oct 2020
Location: Zurich
Posts: 403
Received 231 Likes on 107 Posts
Default

Don't know where you're located and your summer/winter situation. But with a proper winter here, I would have ridden it this summer and fixed it up next winter. This would have shown you all the problem area's before taking the bike apart...
 
  #3  
Old 05-16-2023, 07:33 AM
tld6008's Avatar
tld6008
tld6008 is offline
Cruiser
Join Date: Sep 2020
Location: Gulf Breeze
Posts: 211
Received 63 Likes on 42 Posts
Default

Shock tooling


 
The following users liked this post:
Bait56 (08-22-2023)
  #4  
Old 05-16-2023, 10:28 AM
Racepres's Avatar
Racepres
Racepres is online now
Seasoned HDF Member
Join Date: Jul 2014
Location: Cental, MI
Posts: 7,317
Received 2,362 Likes on 1,700 Posts
Default

Hard to imagine get rid of Chrome...Yet, Powder Coat
I detest that stuff!!!!
 
  #5  
Old 05-16-2023, 01:45 PM
Ken45's Avatar
Ken45
Ken45 is online now
Road Captain
Thread Starter
Join Date: Oct 2022
Location: USA
Posts: 658
Received 477 Likes on 215 Posts
Default

It is only the swing arm and caliper bracket that is chrome that I am changing out. The factory caliper bracket that I have to replace the chrome after market one will be a nice natural aluminum finish. The battery box, anchor arm and a few brackets that are all ready black will be getting the powder coat along with the swing arm. It is more durable that paint I think.
 

Last edited by Ken45; 05-16-2023 at 03:49 PM.
  #6  
Old 05-17-2023, 03:12 PM
Ken45's Avatar
Ken45
Ken45 is online now
Road Captain
Thread Starter
Join Date: Oct 2022
Location: USA
Posts: 658
Received 477 Likes on 215 Posts
Default

Originally Posted by Bmp72
Don't know where you're located and your summer/winter situation. But with a proper winter here, I would have ridden it this summer and fixed it up next winter. This would have shown you all the problem area's before taking the bike apart...
That is a good idea but I can ride all year where I am at. My plan Is to get the front and rear suspensions rebuilt along with new brakes and neck bearings so I am sure that it is safe to ride. I am replacing the aftermarket stuff along the way which there is not much of.
 
  #7  
Old 05-19-2023, 01:55 PM
NZAL's Avatar
NZAL
NZAL is offline
Intermediate
Join Date: May 2021
Location: New Zealand
Posts: 33
Received 14 Likes on 11 Posts
Default

Nice looking project,
I'm not a fan of the chrome swing arm either, I recon paint would be a better look than powder but I haven't had a lot to do with p coating.
Just about all bikes I see from 79-82 were black with gold pinstriping it's a good look.
Good luck with the project.
 
  #8  
Old 05-19-2023, 02:16 PM
Uncle Larry's Avatar
Uncle Larry
Uncle Larry is offline
Seasoned HDF Member
Veteran: Army
Join Date: Jan 2011
Location: Southeast Michigan 15 Minutes East Of Hell
Posts: 149,163
Received 49,852 Likes on 19,334 Posts
Default

Take a good look at the area of the swing arm where the bearings press in ... I've seen several that have cracked in that area after the new races were pressed in
 
The following 2 users liked this post by Uncle Larry:
Ken45 (05-19-2023), Racepres (05-20-2023)
  #9  
Old 05-24-2023, 04:37 PM
Ken45's Avatar
Ken45
Ken45 is online now
Road Captain
Thread Starter
Join Date: Oct 2022
Location: USA
Posts: 658
Received 477 Likes on 215 Posts
Default

Progress has been slow, have the rear brake bracket restored by having it glass beaded. I was looking at the rear fender, it had a twist to it and had about a 6" crack in it that had been welded by an amateur . So I picked up a nice original fender that will get painted to match the bike.













 
The following 3 users liked this post by Ken45:
Architect (05-25-2023), BB.No8 (05-24-2023), NZAL (05-25-2023)
  #10  
Old 05-25-2023, 05:07 PM
Ken45's Avatar
Ken45
Ken45 is online now
Road Captain
Thread Starter
Join Date: Oct 2022
Location: USA
Posts: 658
Received 477 Likes on 215 Posts
Default

Got the parts back from powder coat today.



 
The following 4 users liked this post by Ken45:
Bait56 (08-22-2023), Maxacceleration (05-26-2023), NZAL (05-25-2023), Spivitz (05-25-2023)


Quick Reply: 1981 FXS Project



All times are GMT -5. The time now is 08:41 PM.