Clutch Flush Transmission Cover
#1
Join Date: Feb 2014
Location: West Central Wisconsin
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Clutch Flush Transmission Cover
Time to flush the clutch system. When removing the side cover on the transmission to get access to the bleeder, I’ve found that the cover won’t clear the exhaust. Service manual says the exhaust may need to be loosened to remove the cover. Looks like the whole system needs to be loosened. Anyone have any experience with this? Do I need to loosen the whole exhaust system to get the cover off?
#2
I did mine recently on my 2017 Road Glide. I was pleasantly surprised to find that in addition to loosening several points on the exhaust I also had to loosen my header at the engine in order to allow enough room to take the clutch cover off. I can't imagine a worse, less user friendly design. I ended up using a dremel to cut the corner off of the clutch cover. I tightened everything back up then kept trimming small pieces off until I was able to slip the clutch cover back in place with everything bolted where it should be. When I put the plastic edge trim back over the cut edge you can't even tell the cover was trimmed. With the cover installed it does not look any different than before, but now I don't have to take the bike apart to perform what should be simple maintenance.
Good luck!
Good luck!
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M Oclaf (05-10-2023)
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