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Resurrecting the 65.

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  #171  
Old 04-11-2024, 09:18 PM
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The cylinders before..



 
  #172  
Old 04-11-2024, 09:32 PM
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After a 150 grit wet hone to see how straight they are.. Not Very.. These cylinder really have some serious twists (overheat?) plus what looks like mis-machining..




 
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  #173  
Old 04-11-2024, 09:49 PM
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Poor boring work at a guess. Heat would gall the walls more.
 
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  #174  
Old 04-11-2024, 10:24 PM
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Went to 80 grit dry and honed until about 0.0025 to 0.002 under 3.4675. Looks like they will clean up..


 
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  #175  
Old 04-12-2024, 10:03 AM
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So is this cylinder marking the sign that these are original cylinders?


 
  #176  
Old 04-12-2024, 11:32 AM
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Yes, stands for Motor Casting Company. There will also be a date code on them: month (letter), day (one or two digit number), year (single digit number)
 
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  #177  
Old 04-15-2024, 09:39 AM
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Been looking at the heads and rockers. On the heads the current stem protrusion without new guides and seats is 1.580-1.600. Spec'ed max is 1.550. What seats are you guys using?

Interestingly the valves are marked HD and the intakes are close to 0.377" on the unworn spots. The exhausts are about 0.373" which is what I''d expect. Was it standard for the intake to be that size oor are these oversized valve stem.. Measurement taken in the middle of stem. Ends near valve and keeper groove are worn over 0.002. The exhausts have visible scratches near the valve side on the stem.


 

Last edited by Max Headflow; 04-15-2024 at 09:41 AM. Reason: pic
  #178  
Old 04-15-2024, 09:51 AM
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The rocker assemblies are pretty much shoot. All the crap going through the motor killed them..
The shafts are worn down 0.002-0.005 inches from about 0.873" and all scratched up. Rocker ends need regrinding. I might be able to restore 1 set with a lot of work.. Could cut the tops and reem but most of the rockers are pretty much gone.

Are the V twin ones OK?



 
  #179  
Old 04-15-2024, 10:18 AM
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I couldn't find shovel valves (I know I have some new in the box) to mic, but my recollection is that intakes were closer to .375. The exhaust were smaller for the added stem clearance (about .0017 more than the intake). The HD manual I have does not list stem size, only the fit in the guide. I don't recall OEM oversize stems, but it could be. I primarliy used either Manley or Kibblewhite.

Paul

 
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  #180  
Old 04-15-2024, 11:00 AM
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Have a few sets of rocker arms and blocks in mud stash. Let me check them for you. I'll post some pics later today
 
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