I noticed on my 01 sporty that the neutral switch wires were melting.It had to happen on a ride to work this week becuase on Sunday I detailed it and the wires were fine.Before it went back to the shop for more engine work (under warrenty)it was blowing the fuse.I started checking it with my ciruit breaker & it didn't trip it so I put the fuse back in it & has not blow the fuse (15 amp) but after 2 weeks of riding 700 + miles I noticed the wires look melted now.Any suggestion.It is still under warrenty but hate to have to leave it with the dealer for ever.

 

That circuit is only a ground for the neutral light and doesnt carry any load enough to melt it.. Could it be exhaust heat melting it?

 

Ok maybe the service person that came out & looked at my bike don't no sht.This is a 2 wire switch stuck in the primary side case.I don't see it in my wire diagraph.Any ideas which switch it is?

 

Not too familiar with sporties, but it may be a cam sensor, I would be more concerned as to WHY it melted than what it is at this point. Once you figured that out, replace it and re route the wires in a different way to avoid a reoccurrence.