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6-speed tranny trouble, need opinions

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  #1  
Old 05-06-2013 | 08:00 AM
128auto's Avatar
128auto
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Question 6-speed tranny trouble, need opinions

I have a 07 Dyna 96/6-speed, 20,000 miles on it, the tranny always shifts like butter until yesterday. When I put it in first gear start off the line, the shifter dropped about an inch, once I upshift, it stayed. I upshifted all the way to 6th then down shift, same thing happened, the shifter seemed to drop an inch again. If I use my toe to slightly lift the shifter peg up, it stays tight again. I see the shifter dropped and became loose only when I downshift. I am not familiar with motorcycle gearbox, don't know what makes the shifter to stay in place. Other than that, it runs smooth, not gearbox noise whatsoever. I want to find out what that is before something big happen lol . Any idea?
 
  #2  
Old 05-06-2013 | 08:08 AM
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RAWHIDE07
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If you have forwards try lubing all the linkage first in case it's binding or loose. There is also a shift lever centering spring on the shifter arm assembly.
 

Last edited by RAWHIDE07; 05-06-2013 at 08:13 AM.
  #3  
Old 05-06-2013 | 08:19 AM
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NDBadlands4-2
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Have you checked to see if the shifter itself slipped on the input shaft? Also when the shifter started to move about yesterday, did the shifting change? What I mean in, did the bike still shift through all the gears correctly and did it run as before? Any new noises?
 
  #4  
Old 05-06-2013 | 10:42 PM
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128auto
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RAWHIDE07, you are a genius! I took the forward control shifter rod off, the rubber bushings are deformed for some reasons. The shaft doesn't move freely no matter how much lube I apply to the shaft. I end up using a round file to clean and ream the bushings a bit, now it shifts like butter. Downshift is good, no more dropping. Thanks for your help, what a relief!
 
  #5  
Old 05-07-2013 | 12:04 PM
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Originally Posted by 128auto
RAWHIDE07, you are a genius! I took the forward control shifter rod off, the rubber bushings are deformed for some reasons. The shaft doesn't move freely no matter how much lube I apply to the shaft. I end up using a round file to clean and ream the bushings a bit, now it shifts like butter. Downshift is good, no more dropping. Thanks for your help, what a relief!
The forwards are out front where they can catch all the road dust and sand,probably a good idea to clean them every year.
 
  #6  
Old 05-07-2013 | 07:49 PM
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if you have the stock shift linkage with the rubber boot front and rear, i highly recommend you change the ends. they will break at the worst time. you can buy a fancy one or, what i did, was buy two hiems joints and screwed one to each end of the rod. you can buy them at parts houses like napa and they dont break.
 
  #7  
Old 05-07-2013 | 09:32 PM
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I know the stock ends are horrible, that's why ppl carry duct tape on the bike lol . My forward control isn't stock, made by Kurykyn. I also change the shifter rod with new ends recently, it should be fine . Thanks!




Originally Posted by scooter1128
if you have the stock shift linkage with the rubber boot front and rear, i highly recommend you change the ends. they will break at the worst time. you can buy a fancy one or, what i did, was buy two hiems joints and screwed one to each end of the rod. you can buy them at parts houses like napa and they dont break.
 
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