Preferred Clutch Engagement Point
#11
May have to get some more interpretation. I know at least what I said in my original post 6 was what I thought was happening and my clutch does start to grab as soon as the lever starts away about 5/8" from the bars. I was in my primary a while back (see my album) It was then I was finishing up and adjusting clutch and noting to myself how as you pulled lever in that the front clutch hub pulls in and and flattens the diaphragm which let the friction plates which are outer driven by the clutch shell (large piece that the primary chain drives) disks come away from the driven steel disks that have their smaller driving teeth on the inside that drive the clutch hub that is splined that drives thru to the transmission. There is a clutch hub bearing between the two that only spins when you have clutch pulled in hence if it goes bad you would have noise only then from it. There is also a flat thrust bearing on the push rod that the clutch adjustment is on. This bearing (throw out bearing and is located in far right side of transmission were the clutch cable goes in.) would spin all the time is you did not have a little free play in cable at leaver. It should only spin when clutch is pulled in. Here is where I get a little confused and may be for over thinking it. When you pull in the clutch leaver it pulls a inner ramp around that has three ***** that run in radial slot that angle outward hence as it comes around it pushes away from the outer ramp and back hence the clutch push rod which flattens the clutch diaphragm spring. When you adjust the clutch you break the locknut free on the clutch pushrod and screw the inner screw in till there is no play making the push rod longer. This screw is screwed into a plate that hooks to the pressure plate. Hence if you left it with no turns out as soon as you pulled the lever the clutch would start to release. Stands to reason the more you loosen it the further up the lever travel would go until you reached a point the lever would no longer release the clutch. However this appears to be opposite of what I originally said.
Last edited by Jackie Paper; 12-26-2010 at 04:35 PM.
#12
Mine is adjusted the same way.
#13
#14
Is it just me, or does this practice sound a little odd?
#15
Sure most people know what determine this clutch engagement position but in case some do not here is why it's that way from the dealer. When they adjust the clutch the call out is 1/2 to 1 turn back from were the screw is all the way in. Most people figure it's best at 1 since you will be sure there is no danger of not enough slack in the cable and the clutch plate not fully locking up. The free play at the clutch lever (1/16-1/8) also affects this. I like you want my grabbing just as I start coming out. So I keep the free play at 1/16 for maximum clutch movement from the lever so as to pull the clutch plate as far apart as possible and the clutch at 1/2 turn out. Doing this requires you to keep a close eye on things and I do my own but the dealer probably would not do this unless you ask.
#16
I find that when I come to a stop and have a hard time finding neutral, I just twist the throttle a little to increase the rpm's just a little faster than idle, then it pops right into neutral.
#20
Just curious where y'all like the clutch to start engaging on the lever. I like mine to start very soon after I begin to release it, but every time I get it back from the dealer (which ain't often) they have it coming in close to the end of the lever release. Just something that bugs the hell outta me.
Last edited by badwhine; 12-27-2011 at 06:12 PM.
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