General Harley Davidson Chat Forum to discuss general Harley Davidson issues, topics, and experiences.
Sponsored by:
Sponsored by:

The easy way to change fork oil on a bagger...

Thread Tools
 
Search this Thread
 
  #1  
Old 04-08-2010, 05:09 PM
Johnnyiroc's Avatar
Johnnyiroc
Johnnyiroc is offline
Road Master
Thread Starter
Join Date: Jun 2009
Posts: 1,117
Likes: 0
Received 5 Likes on 4 Posts
Default The easy way to change fork oil on a bagger...

6" of 1/4 rubber hose, 2 or more plastic syringes with some capacity, 3/8 standard bolt.

Drilled a hole thru the 3/8 bolt, cut head off, should resemble a small pipe nipple.

Jack up front of the bike,

Threaded half the nipple into the hose, removed drain screw on fork.
Let it sit for a while until it empties out, can be sped up for us with air forks by opening the air valve stem.

In my case I had 2oz syringes, 2 of em, I prefilled 2 of them with my choice of belray 20wt oil.

hand threaded the nipple and hose onto the fork and squeezed 2oz in there 4 times to =8 oz, According to my book I am to put 7.5oz in there. the extra 1/2 oz is to account for the hose volume and minor spillage about to happen.

You can hold your finger over the end of the hose while changing / filling syringes, or clamp shut with vise grip.

then unthread the hose and nipple at the same time and quickly plug the hole with a finger and start the drain plug screw with your other hand, fingers whatever.

Worked great. took me 20 minutes. I was able to open my air fork filler valve stem to speed up the draining and relieve pressure from cramming fork oil into there with the syringe.

Heres the parts.
 
  #2  
Old 04-08-2010, 05:19 PM
xxxflhrci's Avatar
xxxflhrci
xxxflhrci is offline
Extreme HDF Member
Join Date: Sep 2006
Posts: 10,033
Likes: 0
Received 25 Likes on 22 Posts
Default

Yeah, it will work if you have air forks, because you can open the valve and let the pressure off. However, if you can't do that you will only push against an air pocket and get a nice spray of oil in your face when you take off your fitting to replace the plug.........IMO, it is faster to just suck the oil in from the air fitting on air equipped bikes.
 
  #3  
Old 04-08-2010, 06:03 PM
Johnnyiroc's Avatar
Johnnyiroc
Johnnyiroc is offline
Road Master
Thread Starter
Join Date: Jun 2009
Posts: 1,117
Likes: 0
Received 5 Likes on 4 Posts
Default

I cant do that because my air fitting is on the crash bar. The bar is the air reserve. Or I will fill the crash bar with oil.
 
  #4  
Old 04-08-2010, 08:41 PM
Roadie09's Avatar
Roadie09
Roadie09 is offline
Road Warrior
Join Date: Jun 2008
Location: Deep South Texas
Posts: 1,319
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by Johnnyiroc
I cant do that because my air fitting is on the crash bar. The bar is the air reserve. Or I will fill the crash bar with oil.
You don't fill it through the air fitting, you just create a vacuum at the fitting and suck the fluid up through the drain hole.
 
  #5  
Old 04-08-2010, 08:53 PM
Johnnyiroc's Avatar
Johnnyiroc
Johnnyiroc is offline
Road Master
Thread Starter
Join Date: Jun 2009
Posts: 1,117
Likes: 0
Received 5 Likes on 4 Posts
Default

Originally Posted by cyclonecutting
You don't fill it through the air fitting, you just create a vacuum at the fitting and suck the fluid up through the drain hole.
Damn, wish I thought of that, I got a vacuum pump set up, a mightyvac. Oh well the job got done.

I gotta say 20wt fork oil is good stuff. Firmed it up nicely, rides, and performs better. 100% happy
 
  #6  
Old 04-08-2010, 11:57 PM
wcsj55@yahoo.com's Avatar
wcsj55@yahoo.com
wcsj55@yahoo.com is offline
Extreme HDF Member
Join Date: Dec 2008
Location: Calumet City,Illinois
Posts: 11,020
Likes: 0
Received 3 Likes on 3 Posts
Default

I use my MightyVac to do this service,also to change brake fluid !!!
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
flhchaz
EVO
22
05-13-2018 03:33 PM
foxtrapper
Touring Models
6
11-05-2013 09:27 PM
1999E-Glide
Touring Models
8
11-15-2009 09:28 AM
tjjung
EVO
5
02-08-2007 02:29 PM
HDF Tech
Frame/Suspension/Front End/Brakes
0
06-30-2005 10:05 PM



Quick Reply: The easy way to change fork oil on a bagger...



All times are GMT -5. The time now is 04:33 PM.