Did I screw up my rod bushing
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#12
Join Date: Oct 2011
Location: Carlsbad Springs Ontario
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wrist pin tool ???
My manual states a 0.001" or less , pin to bushing spec.
I suspect a undersized bushing might be the culprit.?
#13
The piston pin is a slight press fit through both sides of the piston, not the con rod. As you state, the pin has a slip fit through the properly fit rod bushing. There is a tool make to insert or retract the pin through the slight press fit at both sides of piston were c clips are located. I found out after my costly mistake that you can heat the piston with a heat gun and the pin will also easily slip through both sides of piston.
#14
Join Date: Oct 2011
Location: Carlsbad Springs Ontario
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Gotcha busterman ., i have done this procedure but not on Harleys . I was unaware that the pin to piston fit was so tight that an installation tool was needed . My manual dosent describe this either .?
So, now its replacing , reaming and honing another rod bushing and all the crap that goes with that . Sorry about your troubles there.
I see there is a special fixture/tool to install the rod bushing , if it were me i would purchase 2 or 3 bushings because they are cheap and fabricate a simple bolt /nut /spacer tool to install the bushing . If you mess up a bushing , try again with another.
I would think that , if you are carefull to ensure the bushing is positioned properly before you begin inserting it into the rod , there should be no problem here as long as you dont cause any axial stress to the rod big end bearing as you procede.?
This is my old school 2 cents only as i have found that " special " tools etc. are rarley needed .
If im off base here , i hope the other bros. will chime in .
So, now its replacing , reaming and honing another rod bushing and all the crap that goes with that . Sorry about your troubles there.
I see there is a special fixture/tool to install the rod bushing , if it were me i would purchase 2 or 3 bushings because they are cheap and fabricate a simple bolt /nut /spacer tool to install the bushing . If you mess up a bushing , try again with another.
I would think that , if you are carefull to ensure the bushing is positioned properly before you begin inserting it into the rod , there should be no problem here as long as you dont cause any axial stress to the rod big end bearing as you procede.?
This is my old school 2 cents only as i have found that " special " tools etc. are rarley needed .
If im off base here , i hope the other bros. will chime in .
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