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Unedited: Adding a second relay to fix the dreaded click

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  #121  
Old 08-03-2012, 08:36 AM
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Originally Posted by schwangster
Same

not just on my bike, unfortunately.

I redid the splice last year(orange power wire, if I remember correctly)
As I mentioned, once I turn it over she will aways start up from the switch.
Almost as if she has to shake the cobwebs out.
The starter button on the solenoid has kept me in the game.
This winter I will do the relay fix and see what happens.
When you made your splice did you use a butt connector or did you solder and heat shrink your wire?
 
  #122  
Old 08-03-2012, 10:45 AM
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Thansk D1gger, Texas! Installed the wire and all went as expected.

Although the click problem was resolved by just replacing the relay (bought a brand new Crane relay), the wire will be for sure a reinforcement. Not having used the bike in a few days, it started faster and stronger than ever at first try, no choke used.

I finally used a female spade connector instead soldering the 30' wire, as Texas expained:




This is the fused wire before installing it:



Cheers,
 
  #123  
Old 08-03-2012, 04:04 PM
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Originally Posted by texashillcountry
If your battery voltage is that good then I would say you have a connector problem. Once you start the bike it shakes and jiggles all the connectors.

Harley uses connectors that depend on two spikes to penetrate the wire jacket to make connection. It is my theory that after time corrosion builds up between the spikes and the wire and that is where all our problems come from.
I second this opinion. I ride in a wet environment, but store my bike in a dry location. I would expect some bad things happen in areas one can't dry out after a ride.

Originally Posted by texashillcountry
When you made your splice did you use a butt connector or did you solder and heat shrink your wire?
Always heat shrink and solder. Learned my lesson the hard way a long time ago on an old Chevy truck.
 
  #124  
Old 08-03-2012, 06:31 PM
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Originally Posted by schwangster
I second this opinion. I ride in a wet environment, but store my bike in a dry location. I would expect some bad things happen in areas one can't dry out after a ride.


Always heat shrink and solder. Learned my lesson the hard way a long time ago on an old Chevy truck.
It could be that the connector on whatever wire you spliced got just a little messed up (that is where I would start) and make sure you use dielectric grease on all connectors.
 
  #125  
Old 08-05-2012, 08:45 AM
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Well my bike sat all day yesterday and today and the voltage is 12.98 volts, thats plenty. How do I add a remote switch, where does everyone buy them at? I am tired of messing with this.
 
  #126  
Old 08-05-2012, 10:00 AM
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Originally Posted by mdunn
Well my bike sat all day yesterday and today and the voltage is 12.98 volts, thats plenty. How do I add a remote switch, where does everyone buy them at? I am tired of messing with this.
Is this what you are looking for?

http://www.jpcycles.com/product/3800354
 
  #127  
Old 08-05-2012, 11:10 AM
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Hi!

I got mine, chrome version, for less than $13 HERE

Cheers,
 
  #128  
Old 08-05-2012, 01:39 PM
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Originally Posted by Nostalgia_93
Hi!

I got mine, chrome version, for less than $13 HERE

Cheers,
Yep, I bought this today, thanks guys.

Mike
 
  #129  
Old 08-05-2012, 05:22 PM
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Couple quick notes on the solenoid switch-
It will turn the starter over with the key and/or the starter switch off!
It will turn the starter with the bike in gear!

Use with care. It works!
 
  #130  
Old 08-11-2012, 07:02 AM
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Bump for a good thread.
 


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