EVO All Evo Model Discussion

What does 108,000 miles look like on the inside!

Thread Tools
 
Search this Thread
 
  #1  
Old 11-18-2023 | 06:09 AM
GOGOBECK's Avatar
GOGOBECK
Thread Starter
|
Road Warrior
Joined: Apr 2018
Posts: 1,318
Likes: 790
From: Moneta, Virginia
Default What does 108,000 miles look like on the inside!

Finally it’s time Baby gets a new top end. I think I’ll be sending the heads and cylinders off to Hammer Performance in Idaho. Going with .020 over, forged 9.5 : 1 pistons.

I ran her for 95,000+ miles with the head breather routed back through the air box… Lots of crud on top of the pistons.








 
The following 3 users liked this post by GOGOBECK:
Garage Queen Rescue (11-18-2023), t150vej (11-18-2023), Zedbra (11-23-2023)
  #2  
Old 11-18-2023 | 06:30 AM
johnjzjz's Avatar
johnjzjz
Seasoned HDF Member
Joined: Nov 2006
Posts: 12,526
Likes: 4,884
From: la la land jerzey
Default

It shows what happens when a human being is riding the bike
 
The following 5 users liked this post by johnjzjz:
Architect (11-20-2023), hvacgaspiping (11-20-2023), Rains2much (11-21-2023), Tcrafty (11-18-2023), TwiZted Biker (11-20-2023)
  #3  
Old 11-18-2023 | 06:45 AM
M Oclaf's Avatar
M Oclaf
Grand HDF Member
Joined: Aug 2020
Posts: 4,746
Likes: 5,806
From: Knoxville
Default

Originally Posted by GOGOBECK
Finally it’s time Baby gets a new top end. I think I’ll be sending the heads and cylinders off to Hammer Performance in Idaho. Going with .020 over, forged 9.5 : 1 pistons.

I ran her for 95,000+ miles with the head breather routed back through the air box… Lots of crud on top of the pistons.







So why the tear down? Just because?

And that’s not unique to Harley engines and really doesn’t mean much. The “crud”.

Post up when rebuilt and what you think of the performance. Pics too!
 
  #4  
Old 11-18-2023 | 07:06 AM
GOGOBECK's Avatar
GOGOBECK
Thread Starter
|
Road Warrior
Joined: Apr 2018
Posts: 1,318
Likes: 790
From: Moneta, Virginia
Default

Why the tear down? She’s using a bit of oil and has lost some of her pep when I roll on the throttle. I’m told I get a puff of smoke from the exhaust at times.
Also, I figure if I rebuild her now, I can ride trouble free for the rest of my life.
I’m looking into rebuilding the swing arm too.
 
The following 9 users liked this post by GOGOBECK:
Architect (11-20-2023), Blk/Wht/andChrome (11-20-2023), hvacgaspiping (11-20-2023), M Oclaf (11-18-2023), Max Headflow (11-19-2023), Trumpet (11-20-2023), TwiZted Biker (11-20-2023), Yankee Dog (11-19-2023), Zedbra (11-23-2023) and 4 others liked this post. (Show less...)
  #5  
Old 11-18-2023 | 07:31 AM
sbrmike's Avatar
sbrmike
Road Master
Veteran: Army
Joined: May 2012
Posts: 1,128
Likes: 633
From: Potter County, PA
Default

I would rethink the forged pistons. Forged pistons are more for racing where there is no "Break In" before running. I have always liked / used cast pistons on the street. See what others think?
ETA: I don't think the internals look too bad, especially considering that mileage.
 

Last edited by sbrmike; 11-18-2023 at 07:32 AM.
The following 3 users liked this post by sbrmike:
downzero (11-20-2023), M Oclaf (11-18-2023), tar_snake (11-19-2023)
  #6  
Old 11-18-2023 | 07:35 AM
M Oclaf's Avatar
M Oclaf
Grand HDF Member
Joined: Aug 2020
Posts: 4,746
Likes: 5,806
From: Knoxville
Default

Originally Posted by sbrmike
I would rethink the forged pistons. Forged pistons are more for racing where there is no "Break In" before running. I have always liked / used cast pistons on the street. See what others think?
ETA: I don't think the internals look too bad, especially considering that mileage.
Exactly, looks like what 100k plus motor usually looks like.

Concur with the expense. Just go with what works since it’s not a high performance rebuild.
 
The following 2 users liked this post by M Oclaf:
hvacgaspiping (11-20-2023), Yankee Dog (11-19-2023)
  #7  
Old 11-18-2023 | 07:54 AM
GOGOBECK's Avatar
GOGOBECK
Thread Starter
|
Road Warrior
Joined: Apr 2018
Posts: 1,318
Likes: 790
From: Moneta, Virginia
Default

I can’t raise the compression without going to forged pistons, but maybe that’s a mistake !?

I honestly don’t really know what I should do,
on the one hand I , like most folks, would enjoy more power. I also value the smoothness and quietness of the stock EVO w/ the EV13 cam I’ve ridden for 27 years.

 

Last edited by GOGOBECK; 11-18-2023 at 07:57 AM.
  #8  
Old 11-18-2023 | 08:09 AM
johnjzjz's Avatar
johnjzjz
Seasoned HDF Member
Joined: Nov 2006
Posts: 12,526
Likes: 4,884
From: la la land jerzey
Default

MLS Cometic .030 head gaskets and the .010 cometic base gaskets give the engine .5 more compression about 8HP using a stock cam and then use a replacement cam its more
 
The following users liked this post:
GOGOBECK (11-20-2023)
  #9  
Old 11-18-2023 | 08:12 AM
Uncle Peepers's Avatar
Uncle Peepers
Road Warrior
Joined: Jan 2006
Posts: 1,691
Likes: 958
Default

At 101,000 miles, I rebuilt the engine in my '94 FLHTCU; getting the pistons out of the bores was not easy. You pretty much couldn't see the valve reliefs. I kept is basically stock with Wiseco pistons and an EV 27 cam. Very nice difference, and a fun project.
 
The following users liked this post:
86glider (11-20-2023)
  #10  
Old 11-18-2023 | 08:28 AM
GOGOBECK's Avatar
GOGOBECK
Thread Starter
|
Road Warrior
Joined: Apr 2018
Posts: 1,318
Likes: 790
From: Moneta, Virginia
Default

Originally Posted by johnjzjz
MLS Cometic .030 head gaskets and the .010 cometic base gaskets give the engine .5 more compression about 8HP using a stock cam and then use a replacement cam its more
Thanks for the input, I’ll look into this.

Originally Posted by Uncle Peepers
At 101,000 miles, I rebuilt the engine in my '94 FLHTCU; getting the pistons out of the bores was not easy. You pretty much couldn't see the valve reliefs. I kept is basically stock with Wiseco pistons and an EV 27 cam. Very nice difference, and a fun project.
The pistons slipped outta the bores easy enough, I thought the wrist pins would just slide out, but I had to use a drift and tap ‘em… that surprised me.
 


Quick Reply: What does 108,000 miles look like on the inside!



All times are GMT -5. The time now is 09:24 PM.