EVO All Evo Model Discussion

Intake leak

Thread Tools
 
Search this Thread
 
  #1  
Old 05-10-2016, 02:21 PM
Paulzaplitny's Avatar
Paulzaplitny
Paulzaplitny is offline
6th Gear
Thread Starter
Join Date: May 2016
Location: Fredericksburg va
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
Default Intake leak

Have an 88 electra glide. All of a sudden wouldn't idle below 3k rpms and could hear vacuum leak. Sprayed down and found intake gasket leaking. Read everything I could on it as I'm new to working on harley. Cleaned everything, greased the seals, went around tigreening bolts a little at a time. Went to start and just cranks then backfires out of carb with a lounge gunshot sound. Figuring I didn't get it sealed right I tried again. Having a heel of a time getting this right. Any advice or anyone close to Fredericksburg va area that might be able to help.
 
  #2  
Old 05-10-2016, 03:06 PM
89FLHTC's Avatar
89FLHTC
89FLHTC is offline
Supporter
Join Date: Oct 2015
Location: Ft.Worth, Texas
Posts: 1,170
Received 31 Likes on 28 Posts
Default

Does your have the original carburator or has it been updated to a CV Carb? Are you sure you installed the intake seals in the right direction? Installation is pretty straight forward. The critical part is centering the intake manifold between the heads by equally tightening the intake flanges.
 
  #3  
Old 05-10-2016, 03:16 PM
Paulzaplitny's Avatar
Paulzaplitny
Paulzaplitny is offline
6th Gear
Thread Starter
Join Date: May 2016
Location: Fredericksburg va
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
Default

CV carb is on. Chamfer side of seal towards flange and flat side towards head?
 
  #4  
Old 05-10-2016, 03:26 PM
89FLHTC's Avatar
89FLHTC
89FLHTC is offline
Supporter
Join Date: Oct 2015
Location: Ft.Worth, Texas
Posts: 1,170
Received 31 Likes on 28 Posts
Default

Originally Posted by Paulzaplitny
CV carb is on. Chamfer side of seal towards flange and flat side towards head?
Yes..that is correct. I sounds like you may have a leaking diaphragm (vacuum slide) at the top of your carburetor. It will act very much like a leaking intake manifold. The fact that you said it happened all at once also points to this. Usually, a manifold leak is a gradual occurrence. To inspect, remove the 4 screws that hold the black plastic cap on top of the carb and inspect the rubber diaphragm on the slide . Watch some CV carb videos on YouTube. Back to the intake. Did you tighten one side of the intake to one of the heads and then tighten the other flange? If so, it will leak. They have to be tightened a little at a time so that the flange is equal distance between the heads. The intake, flanges and carb have to be aligned with each other before tightening down the allen head bolts. Other than that, I would inspect the intake for a crack. Also, make sure your vacuum line is connected to the carburetor. Its the one that goes to the voes and petcock.
 

Last edited by 89FLHTC; 05-10-2016 at 03:35 PM.
  #5  
Old 05-10-2016, 03:31 PM
Yankee Dog's Avatar
Yankee Dog
Yankee Dog is offline
Stellar HDF Member

Join Date: Apr 2007
Location: Brighton, MI
Posts: 3,320
Received 2,042 Likes on 1,031 Posts
Default

Hang in there, you will get it figured out... Manifold centered between the heads? Any unequal torque or misalignment from the carb/air cleaner mounts creating gaps in the seal/manifold?

Are you sure your getting fuel? Or did not leave a vacuum line disconnected? Maybe pulled a wire accidently while working on the manifold...

Just throwing some things out there. Again, you will get it figured out. YD
 
  #6  
Old 05-10-2016, 03:35 PM
Paulzaplitny's Avatar
Paulzaplitny
Paulzaplitny is offline
6th Gear
Thread Starter
Join Date: May 2016
Location: Fredericksburg va
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
Default

I'm pretty sure I everything is centered but I'll double check. I can see the seal coming out of flange on the intake side. It's that normal? I'm going to double check with the old seals that have already been compressed if they protrude out at all. Vacuum line is connected and definitely getting fuel. Quite the frustrating design.
 
  #7  
Old 05-10-2016, 03:41 PM
89FLHTC's Avatar
89FLHTC
89FLHTC is offline
Supporter
Join Date: Oct 2015
Location: Ft.Worth, Texas
Posts: 1,170
Received 31 Likes on 28 Posts
Default

Again, the fact that it happedn all at once leads me to think the carb vacuum slide is leaking. Only 4 screws to check it.
 
  #8  
Old 05-10-2016, 04:45 PM
Paulzaplitny's Avatar
Paulzaplitny
Paulzaplitny is offline
6th Gear
Thread Starter
Join Date: May 2016
Location: Fredericksburg va
Posts: 11
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanks for the info 89
 
Attached Thumbnails Intake leak-20160510_173635.jpg  
  #9  
Old 05-10-2016, 04:49 PM
89FLHTC's Avatar
89FLHTC
89FLHTC is offline
Supporter
Join Date: Oct 2015
Location: Ft.Worth, Texas
Posts: 1,170
Received 31 Likes on 28 Posts
Default

Glad you found the problem! Here is a good source:
http://cv-performance.com/harley-cv-carburetor-parts
 
  #10  
Old 05-11-2016, 04:21 AM
98glider's Avatar
98glider
98glider is offline
Road Warrior
Join Date: Sep 2006
Location: nj
Posts: 1,495
Received 50 Likes on 38 Posts
Default

Damm 89 that is a good hit on that one. Especially that he didn't take that top of the carb off, He only changed the seals
 
The following users liked this post:
89FLHTC (05-11-2016)


Quick Reply: Intake leak



All times are GMT -5. The time now is 05:26 AM.