Flaking piston
#21
Interesting thread! This may not (and should not) matter, but one thing that distinguishes the rear cylinder from the front cylinder is the timing of the wasted spark. Normally the rear cylinder gets that 'extra' spark before the intake valve opens so there's no real effect on anything. I wonder whether that would be true if some air/fuel mix was slipping through..... Maybe completely irrelevant, just a thought.
But I've always wondered about the timing of the wasted spark for each cylinder. Factory setup wouldn't be too hard to figure out but these nose cone ignition modules have 2 pickups working and computing from 2 trigger windows on the rotor. I don't know if one pickup reads a particular cylinder or one reads rpms and the other reads degrees.
Dyna tech support is excellent, but they don't have time to explain it over the phone or email, I suppose. They usually just take you where logic and the instruction sheet will lead you anyway.
#22
Yeah, you're right. Don't know what that'd do, other than freak the dwell from the module. The Ultima kits all come with a jumper in the coil packaging to go across the trigger primary posts to use with a stock module, I assume. I always threw them in the electrical junk box...
#23
I understand about series/parallel resistance. This old 642 runs the same "part" curves as the D2ki. Static timed and checked with light, 1 is 35, 2/35, 3/32. 4/30. I never tried to verify the WOT (no voes signal) curves.
Spark knock under high load or acceleration (with or without voes signal) has never been an issue with my stock compression unless it was a really hot day on regular fuel and then, only on a hard clutch-out at takeoff. Most always run premium and part of the reason I put it in years ago, was so I could drop a switch/timing if I got out in the country and could only get regular.
I may never know for sure but can't help thinking that somehow, running it switched to dual fire while wired to a single fire coil may be queering the module brain and putting spark somewhere at the wrong place and/or time. Even if it only does it intermittently, that would eventually cause a problem. Been carrying a brand new spare D2ki in the saddlebags for several years. Especially if I don't find something suspect (sharp edge) with the cylinder, probably install the new one when I go back together for piece of mind.
Anyone who wrenches much will, at some point, run into a failure that defies all logic or explanation. I don't want this to be one of those, even if it turns out to be my boo-boo...
Spark knock under high load or acceleration (with or without voes signal) has never been an issue with my stock compression unless it was a really hot day on regular fuel and then, only on a hard clutch-out at takeoff. Most always run premium and part of the reason I put it in years ago, was so I could drop a switch/timing if I got out in the country and could only get regular.
I may never know for sure but can't help thinking that somehow, running it switched to dual fire while wired to a single fire coil may be queering the module brain and putting spark somewhere at the wrong place and/or time. Even if it only does it intermittently, that would eventually cause a problem. Been carrying a brand new spare D2ki in the saddlebags for several years. Especially if I don't find something suspect (sharp edge) with the cylinder, probably install the new one when I go back together for piece of mind.
Anyone who wrenches much will, at some point, run into a failure that defies all logic or explanation. I don't want this to be one of those, even if it turns out to be my boo-boo...
Last edited by t150vej; 08-30-2021 at 12:05 PM. Reason: with/out voes signal
#24
I don't quite understand what your saying here.. the module is doing nothing but providing a ground to trigger the primary side of the coil.. The daisy chain you mention (jumper) is only the normal power supply to individual coils.. The triggers are still separate.. and the primary side of the coils are in parallel not series..
#25
I don't quite understand what your saying here.. the module is doing nothing but providing a ground to trigger the primary side of the coil.. The daisy chain you mention (jumper) is only the normal power supply to individual coils.. The triggers are still separate.. and the primary side of the coils are in parallel not series..
Dual fire ignition can be run on a single fire coil. Just run a jumper across the two primary trigger posts of the coil.
#26
I understand about series/parallel resistance. This old 642 runs the same "part" curves as the D2ki. Static timed and checked with light, 1 is 35, 2/35, 3/32. 4/30. I never tried to verify the WOT (no voes signal) curves.
Spark knock under high load or acceleration (with or without voes signal) has never been an issue with my stock compression unless it was a really hot day on regular fuel and then, only on a hard clutch-out at takeoff. Most always run premium and part of the reason I put it in years ago, was so I could drop a switch/timing if I got out in the country and could only get regular.
I may never know for sure but can't help thinking that somehow, running it switched to dual fire while wired to a single fire coil may be queering the module brain and putting spark somewhere at the wrong place and/or time. Even if it only does it intermittently, that would eventually cause a problem. Been carrying a brand new spare D2ki in the saddlebags for several years. Especially if I don't find something suspect (sharp edge) with the cylinder, probably install the new one when I go back together for piece of mind.
Anyone who wrenches much will, at some point, run into a failure that defies all logic or explanation. I don't want this to be one of those, even if it turns out to be my boo-boo...
Spark knock under high load or acceleration (with or without voes signal) has never been an issue with my stock compression unless it was a really hot day on regular fuel and then, only on a hard clutch-out at takeoff. Most always run premium and part of the reason I put it in years ago, was so I could drop a switch/timing if I got out in the country and could only get regular.
I may never know for sure but can't help thinking that somehow, running it switched to dual fire while wired to a single fire coil may be queering the module brain and putting spark somewhere at the wrong place and/or time. Even if it only does it intermittently, that would eventually cause a problem. Been carrying a brand new spare D2ki in the saddlebags for several years. Especially if I don't find something suspect (sharp edge) with the cylinder, probably install the new one when I go back together for piece of mind.
Anyone who wrenches much will, at some point, run into a failure that defies all logic or explanation. I don't want this to be one of those, even if it turns out to be my boo-boo...
I was assuming you know the difference between the series and parallel. Just pointing out the difference.
As far as how the switch could confuse the module based on how it was wired, I doubt that the module gets screwed up at all. I would bet all it does is use the switch position to figure out whether the module puts out 2 pulses on the pink for both cylinders than just 1. The blue wire looks to put only the front cylinder pulse no mater the switch position. It might put out the rear in dual fire mode but really don't know.
Now running dual fire the rear cylinder will see a spark that is 45 degrees ATDC - timing advance so worse case it might be say 40 degrees (45-5) into the intake stroke. Could that cause the fuel to start burning in the intake stroke with funky gas? If so, it could cause an issue but I'd expect you'd be getting flames out the intake..
So far all failure I've have have been explained, some took a while to figure out tho. Some took years. ;D
#27
The wasted spark thing is probably a stretch, but on the other hand I seem to recall these systems were marketed as 'reducing vibration' back in the day. The theory was that the wasted sparks were lighting a small and unwanted flame. That would be far more likely to be the rear cylinder than the front. Some guys were saying they could feel the difference when they switched to single fire, others were calling bullshit so who knows? Some bikes slipping a bit more mixture than others? Or was the vibration being measured 'at the brochure'?
#28
AH - HA!
"As far as how the switch could confuse the module based on how it was wired, I doubt that the module gets screwed up at all. I would bet all it does is use the switch position to figure out whether the module puts out 2 pulses on the pink for both cylinders than just 1. The blue wire looks to put only the front cylinder pulse no mater the switch position. It might put out the rear in dual fire mode but really don't know."
The blue wire definitely sends a signal regardless of switch position. Otherwise, the front would not fire if wired to s/f coil and switch set to dual. That's the deal - switch changes pink wire from 2 pulses to one. Awesome! You should get a job at Dynatek support, Max.
I've run it both ways. It never seemed to make any difference whatsoever in the running on mine. Some have claimed theirs run or starts better, probably a mental thing and never heard a fuel mileage claim.
But I have noticed lately, the exhaust tone seems different d/f vs s/f on this one at certain lower speeds. This may be a mental thing as well
"As far as how the switch could confuse the module based on how it was wired, I doubt that the module gets screwed up at all. I would bet all it does is use the switch position to figure out whether the module puts out 2 pulses on the pink for both cylinders than just 1. The blue wire looks to put only the front cylinder pulse no mater the switch position. It might put out the rear in dual fire mode but really don't know."
The wasted spark thing is probably a stretch, but on the other hand I seem to recall these systems were marketed as 'reducing vibration' back in the day. The theory was that the wasted sparks were lighting a small and unwanted flame. That would be far more likely to be the rear cylinder than the front. Some guys were saying they could feel the difference when they switched to single fire, others were calling bullshit so who knows? Some bikes slipping a bit more mixture than others? Or was the vibration being measured 'at the brochure'?
But I have noticed lately, the exhaust tone seems different d/f vs s/f on this one at certain lower speeds. This may be a mental thing as well
#29
The wasted spark thing is probably a stretch, but on the other hand I seem to recall these systems were marketed as 'reducing vibration' back in the day. The theory was that the wasted sparks were lighting a small and unwanted flame. That would be far more likely to be the rear cylinder than the front. Some guys were saying they could feel the difference when they switched to single fire, others were calling bullshit so who knows? Some bikes slipping a bit more mixture than others? Or was the vibration being measured 'at the brochure'?
One thing to note is that with bad gas the rear cylinder is the weakest link since it typically runs hotter.
#30
Chasing an elusive intake leak 2 years ago, I carried a digital thermocouple for several rides. Same conditions as above but pulled the plugs immediately on a stop and put the probe directly on the top of the piston. The front piston would consistently be 80 degrees hotter than the rear. I'm assuming that's because the rear gets so much more oil off the flywheel. As with the cylinders/heads, after 3 minutes the piston temps are near equal.
Obviously the front cylinder/head will be cooler while riding from the air flow, but the actual piston temp is generally higher on the front... from my experiments anyway.
I'm just tickled pink we figured exactly what the #6 switch does