Engine Mechanical Topics Discussion for motor builds, cams, head work, stripped bolts and other engine related issues. The good and the bad. If it goes round and around or up and down, post it here.

116 blew, 107 rebuild

Thread Tools
 
Search this Thread
 
  #101  
Old 01-29-2022, 08:49 AM
Max Headflow's Avatar
Max Headflow
Max Headflow is offline
Seasoned HDF Member
Thread Starter
Join Date: Dec 2005
Location: poway
Posts: 17,174
Received 5,960 Likes on 4,035 Posts
Default

Originally Posted by eighteight
Wonder if the cylinder spigot relief cuts will touch when hot
The distance is a little further than in the pic as I had to hold the phone... Also, the cylinder base will get a 0.010-0.020 gasket and as the cases grow, the cylinders should grow apart.
 

Last edited by Max Headflow; 01-29-2022 at 08:52 AM.
The following users liked this post:
eighteight (02-03-2022)
  #102  
Old 02-02-2022, 11:18 PM
Max Headflow's Avatar
Max Headflow
Max Headflow is offline
Seasoned HDF Member
Thread Starter
Join Date: Dec 2005
Location: poway
Posts: 17,174
Received 5,960 Likes on 4,035 Posts
Default

The original cam plate is the lower one. Notice that when the crank twists, the plate shifts around on the case.




 
The following users liked this post:
Gearhead88 (02-16-2022)
  #103  
Old 02-02-2022, 11:29 PM
Max Headflow's Avatar
Max Headflow
Max Headflow is offline
Seasoned HDF Member
Thread Starter
Join Date: Dec 2005
Location: poway
Posts: 17,174
Received 5,960 Likes on 4,035 Posts
Default

The camplate got ported a little..
Installed the bearings by the heat the plate, freeze the bearigns, they drop right in.
This plate was messed up from a buddies bike, I milled both sides just enough to clean up the marks and used it..
The bike is getting Woods 9Bs. Don't know if this bike will ever see a dyno (it had a lot in the past) but the 9b show very little loss on HP but a significant increase below peak HP over the SnS 625s.





 
The following users liked this post:
Gearhead88 (02-16-2022)
  #104  
Old 02-02-2022, 11:35 PM
Max Headflow's Avatar
Max Headflow
Max Headflow is offline
Seasoned HDF Member
Thread Starter
Join Date: Dec 2005
Location: poway
Posts: 17,174
Received 5,960 Likes on 4,035 Posts
Default

Ignore the actual HP, It's a taken at the crank. Need to adjust it down about 20-25%.



 
  #105  
Old 02-02-2022, 11:48 PM
Max Headflow's Avatar
Max Headflow
Max Headflow is offline
Seasoned HDF Member
Thread Starter
Join Date: Dec 2005
Location: poway
Posts: 17,174
Received 5,960 Likes on 4,035 Posts
Default

I thinned the body on the feed side a little.
It's an early fueling pump that have about 40000 miles on it. Rotors look good, body good.
IMO with all the O rings, it's best to assemble on the plate leaving the screws loose about 1/4 turn and get the rotors straightened out with an old pinion shaft. That way less chance of pinching an O ring.
Notice the ring on the back side of the pump, I suspect that is from oil blasting through the right main bearing..








 
The following 3 users liked this post by Max Headflow:
Gearhead88 (02-16-2022), Phil13 (02-03-2022), porkster (02-11-2022)
  #106  
Old 02-03-2022, 06:58 AM
Flo-rida's Avatar
Flo-rida
Flo-rida is offline
Road Warrior
Join Date: Sep 2021
Location: So fla
Posts: 1,379
Received 454 Likes on 248 Posts
Default

Realy nice detailed build..
the heat freeze method works really well
 
  #107  
Old 02-11-2022, 10:11 PM
Max Headflow's Avatar
Max Headflow
Max Headflow is offline
Seasoned HDF Member
Thread Starter
Join Date: Dec 2005
Location: poway
Posts: 17,174
Received 5,960 Likes on 4,035 Posts
Default

Inner cam gears were snug. The outers had about 0.0023" clearance. Oversized took care of the slop and knocked it down to 0.0005"



 
The following users liked this post:
Gearhead88 (02-16-2022)
  #108  
Old 02-11-2022, 10:15 PM
Max Headflow's Avatar
Max Headflow
Max Headflow is offline
Seasoned HDF Member
Thread Starter
Join Date: Dec 2005
Location: poway
Posts: 17,174
Received 5,960 Likes on 4,035 Posts
Default

I have some very low mileage lifters that I plan to use. I had an old set of 99B with travel limiters. The dirty with dirty oil had the limiter.





 
The following users liked this post:
Gearhead88 (02-16-2022)
  #109  
Old 02-11-2022, 10:16 PM
Max Headflow's Avatar
Max Headflow
Max Headflow is offline
Seasoned HDF Member
Thread Starter
Join Date: Dec 2005
Location: poway
Posts: 17,174
Received 5,960 Likes on 4,035 Posts
Default

Checking piston to valve clearance,





 
The following users liked this post:
Gearhead88 (02-16-2022)
  #110  
Old 02-11-2022, 11:09 PM
klammer76's Avatar
klammer76
klammer76 is offline
Road Master
Join Date: May 2008
Location: Northern NY
Posts: 987
Received 305 Likes on 207 Posts
Default

Outstanding job Max, as always. I enjoy the thread and the work.
 


Quick Reply: 116 blew, 107 rebuild



All times are GMT -5. The time now is 10:13 PM.