FXDXT Saddlebag rebuild
#501
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Had my bags for about a week now great bags the only problem i've had was the buttons I've had 3 snap off already and had to have them replaced easy fix but a little frustrating no big deal it is what it is. Oh and already had some one try to steal them and bent the adjuster link so I have to figure out how to replace it. But all around built very strong and they look great. Thanks to leather pros GARY was awsome hella cool dude A+ service
#504
#505
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Anyone have any idea how these bags hold up to rain? Unlike a good number of you folks that live in areas where it doesn't rain all that much I am occasionally unlucky enough to get caught in the rain every now and then. Just curious if all my swag is gonna get wet if I happen upon some rain? I have a set of Kuryakyn bags that actually have built in rain flys that can be stowed away when not needed. Didn't know if anyone else had though of this?
#506
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Garry,
I am gonna run a Avon 160 size rear tire on my FXDX and want to use the nut plates you show in your video ( the version with BOTH the sleeves threaded) and just want to confirm that the part number for the docking hardware you mentioned also fits the FXDX. I have to do away with any protrusions in the fender area to avoid my tire rubbing so I need those inner fender nut plates like u have.
Did you happen to have the nut plate part numbers individually as I dont need any of the rest of that kit anyway?
I am gonna run a Avon 160 size rear tire on my FXDX and want to use the nut plates you show in your video ( the version with BOTH the sleeves threaded) and just want to confirm that the part number for the docking hardware you mentioned also fits the FXDX. I have to do away with any protrusions in the fender area to avoid my tire rubbing so I need those inner fender nut plates like u have.
Did you happen to have the nut plate part numbers individually as I dont need any of the rest of that kit anyway?
OK, well after much time has passed since I received these saddlebags from Gary I finally had some time to install these bags.
I ordered some HD Pt# 60198-06 brackets and waited a week for my dealer to receive them. Once I received them yesterday I decided to get to installing my new bags. I drilled the struts,strut covers, and fender holes to fit the new Pt# 60198-06 fender support brackets.
( I used these brackets so I did not have to have a bolt/nut protruding into the fender well which could possibly interfere with a wider 160 tire on my FXDX)
All was well with the world until I tightened down the new hardware only to discover the 60198-06 fender support brackets would bulge out into the fender well area. I tried everything to try and get them to fit. Heat/dolly/Shrinking/ etc..... They just refused to lay down properly.
So, now I have to figure something out. Well, luckily I have a great hardware shop close by with a girl there that knows her way around the store really well. I came home with 4 stainless 3/8x16 T Nuts, and this trick spanner wrench that had to be slightly modded for me by me. This is what the entire setup looked like.
The craptastic HD fender brackets
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2002_zpsea66a9b0.jpg)
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2005_zps692ab43b.jpg)
No matter what I tried, I couldnt get me to fit. I tried metal shrinking, c clamps, heat, cursing , throwing tools, and drinking beer.
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2009_zps8e343b88.jpg)
Well, I woke up slightly late today, feeling kinda groggy
![Icon Really](https://www.hdforums.com/forum/images/smilies/icon_really.gif)
Here is the new setup, after I ditched the crapola HD Inner fender brackets Pt# 60198-06.
Bolts are cut to 1.9 inch shank length here.
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2019_zps1e0cad9b.jpg)
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2021_zps79e8552e.jpg)
The required spanner wrench for the new T nuts.
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2025_zps22365462.jpg)
The final result
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2032_zps31e13314.jpg)
Now, I could have bolted these on with the hardware that Garry provided, which would have been a 20 minute install. So dont get confused thinking that this is the normal procedure as it IS NOT. I chose to go this route because I wanted to used a wider 160 tire on the FXDX superglide sport. I figured I could use the room. I made this post so that anybody with the 05 or older superglides do not try and use the 60198-06 inner fender brackets, as they DID NOT work for me.
Last edited by parts eeter; 04-17-2013 at 08:51 PM.
#507
![Default](https://www.hdforums.com/forum/images/icons/icon1.gif)
OK, well after much time has passed since I received these saddlebags from Gary I finally had some time to install these bags.
I ordered some HD Pt# 60198-06 brackets and waited a week for my dealer to receive them. Once I received them yesterday I decided to get to installing my new bags. I drilled the struts,strut covers, and fender holes to fit the new Pt# 60198-06 fender support brackets.
( I used these brackets so I did not have to have a bolt/nut protruding into the fender well which could possibly interfere with a wider 160 tire on my FXDX)
All was well with the world until I tightened down the new hardware only to discover the 60198-06 fender support brackets would bulge out into the fender well area. I tried everything to try and get them to fit. Heat/dolly/Shrinking/ etc..... They just refused to lay down properly.
So, now I have to figure something out. Well, luckily I have a great hardware shop close by with a girl there that knows her way around the store really well. I came home with 4 stainless 3/8x16 T Nuts, and this trick spanner wrench that had to be slightly modded for me by me. This is what the entire setup looked like.
The craptastic HD fender brackets
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2002_zpsea66a9b0.jpg)
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2005_zps692ab43b.jpg)
No matter what I tried, I couldnt get me to fit. I tried metal shrinking, c clamps, heat, cursing , throwing tools, and drinking beer.
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2009_zps8e343b88.jpg)
Well, I woke up slightly late today, feeling kinda groggy
and tried a new tactic.
Here is the new setup, after I ditched the crapola HD Inner fender brackets Pt# 60198-06.
Bolts are cut to 1.9 inch shank length here.
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2019_zps1e0cad9b.jpg)
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2021_zps79e8552e.jpg)
The required spanner wrench for the new T nuts.
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2025_zps22365462.jpg)
The final result
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2032_zps31e13314.jpg)
Now, I could have bolted these on with the hardware that Garry provided, which would have been a 20 minute install. So dont get confused thinking that this is the normal procedure as it IS NOT. I chose to go this route because I wanted to used a wider 160 tire on the FXDX superglide sport. I figured I could use the room. I made this post so that anybody with the 05 or older superglides do not try and use the 60198-06 inner fender brackets, as they DID NOT work for me.
I ordered some HD Pt# 60198-06 brackets and waited a week for my dealer to receive them. Once I received them yesterday I decided to get to installing my new bags. I drilled the struts,strut covers, and fender holes to fit the new Pt# 60198-06 fender support brackets.
( I used these brackets so I did not have to have a bolt/nut protruding into the fender well which could possibly interfere with a wider 160 tire on my FXDX)
All was well with the world until I tightened down the new hardware only to discover the 60198-06 fender support brackets would bulge out into the fender well area. I tried everything to try and get them to fit. Heat/dolly/Shrinking/ etc..... They just refused to lay down properly.
So, now I have to figure something out. Well, luckily I have a great hardware shop close by with a girl there that knows her way around the store really well. I came home with 4 stainless 3/8x16 T Nuts, and this trick spanner wrench that had to be slightly modded for me by me. This is what the entire setup looked like.
The craptastic HD fender brackets
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2002_zpsea66a9b0.jpg)
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2005_zps692ab43b.jpg)
No matter what I tried, I couldnt get me to fit. I tried metal shrinking, c clamps, heat, cursing , throwing tools, and drinking beer.
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2009_zps8e343b88.jpg)
Well, I woke up slightly late today, feeling kinda groggy
![Icon Really](https://www.hdforums.com/forum/images/smilies/icon_really.gif)
Here is the new setup, after I ditched the crapola HD Inner fender brackets Pt# 60198-06.
Bolts are cut to 1.9 inch shank length here.
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2019_zps1e0cad9b.jpg)
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2021_zps79e8552e.jpg)
The required spanner wrench for the new T nuts.
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2025_zps22365462.jpg)
The final result
![](http://i1107.photobucket.com/albums/h398/Bobbed06/FXDXsaddlebagfitmentday2032_zps31e13314.jpg)
Now, I could have bolted these on with the hardware that Garry provided, which would have been a 20 minute install. So dont get confused thinking that this is the normal procedure as it IS NOT. I chose to go this route because I wanted to used a wider 160 tire on the FXDX superglide sport. I figured I could use the room. I made this post so that anybody with the 05 or older superglides do not try and use the 60198-06 inner fender brackets, as they DID NOT work for me.
![Smile](https://www.hdforums.com/forum/images/smilies/smile.gif)
#508
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Thank You I have the stock T-Sport bags and went with a 160 rear, the bolts were installed from the inside with the nuts on the outside so rubbing there has not been an issue, I was checking out a 2012 superglide that a guy I know bought and was thinking about those HD brackets but I like the Nuts you got better was that an Ace hardware that you got those at? I could really clean up the look of my bike with those and some nice bolts![Smile](https://www.hdforums.com/forum/images/smilies/smile.gif)
![Smile](https://www.hdforums.com/forum/images/smilies/smile.gif)
NOTE- The 06 and later fender struts are different than 05 and older Superglides.
Let me know if you cant find the T Nuts locally. The store I bought them from only had 2 T Nuts left and I bought the last wrench they had also, but maybe they will re stock them. If so, I can send you a set with a wrench.
How did you like that FXDXT fender I sent ya??
Which 160 rear tire did you go with on your bike? My roomie has a Avon venom 160 mounted on a laced 16x3 rear rim. It looks really big compared to the OEM 150 Dunlop I have. I havent been able to get an accurate measurement. I need some type of plastic calipers to use for measuring tires.
#509
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I got the T Nuts at a Mom and Pops store. I used the HD 60198-06 brackets successfully on my 06 Street Bob to allow use of a 18x5.5 rim and 180 rear tire, but my current steed did not like them at all.
NOTE- The 06 and later fender struts are different than 05 and older Superglides.
Let me know if you cant find the T Nuts locally. The store I bought them from only had 2 T Nuts left and I bought the last wrench they had also, but maybe they will re stock them. If so, I can send you a set with a wrench.
How did you like that FXDXT fender I sent ya??
Which 160 rear tire did you go with on your bike? My roomie has a Avon venom 160 mounted on a laced 16x3 rear rim. It looks really big compared to the OEM 150 Dunlop I have. I havent been able to get an accurate measurement. I need some type of plastic calipers to use for measuring tires.
NOTE- The 06 and later fender struts are different than 05 and older Superglides.
Let me know if you cant find the T Nuts locally. The store I bought them from only had 2 T Nuts left and I bought the last wrench they had also, but maybe they will re stock them. If so, I can send you a set with a wrench.
How did you like that FXDXT fender I sent ya??
Which 160 rear tire did you go with on your bike? My roomie has a Avon venom 160 mounted on a laced 16x3 rear rim. It looks really big compared to the OEM 150 Dunlop I have. I havent been able to get an accurate measurement. I need some type of plastic calipers to use for measuring tires.
I just got the fender it really looks good thank you!
I put a Metzler ME880, it’s a little taller and fills the fender out nicely, Metzler does not offer the new 888 in a 160 as far as I can tell
![Frown](https://www.hdforums.com/forum/images/smilies/frown.gif)
![Frown](https://www.hdforums.com/forum/images/smilies/frown.gif)
![](https://www.hdforums.com/forum/members/178469-danofxdx-albums-30105-my-2001-fxdxt-picture133985-160mm.jpg)
Last edited by Danofxdx; 04-19-2013 at 07:28 AM.