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Front brake switch acting up

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  #1  
Old 06-19-2011 | 10:56 PM
stilup's Avatar
stilup
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From: East Hartford, CT
Default Front brake switch acting up

The brake switch works the brake lights correct but the dash light stays on and the tail led ( light up dim) for the plate when you shut down the bike . So I take the front switch assembly apart to investigate and I find that the switch works the brake lights when you apply the brake but like I said the other two lights stay on when you shut down the bike. then by wiggling the front brake lever makes the lights go out.
So if I stick a piece of cardboard in the lever to just engage the front brake switch slightly , the two lights (dash and rear license) go out and it's normal.
I figure I must of ruined the front brake switch when I removed the lever.
I have just purchased a new front brake switch on Ebay and have to wait a few days for it.
I have the battery tender on it and it is fully charged and the 2 lights that came on were little with light draw. They go out with a shim in the lever appling slight front brake pressure so I'm 90% sure it's the switch.

Is is normal to have your front brake switch go bad by just removing the lever?
 
  #2  
Old 06-20-2011 | 02:35 AM
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upnorthbiker
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Hi Stilup,
Youve snapped the small plastic pin that operates the switch. I did this when I installed new levers. I managed to repair mine by drilling a very small hole in it and screwing a small screw in it. So I reckon you need a new pin that activates the switch and not a switch.
Jeff
 
  #3  
Old 06-20-2011 | 04:25 AM
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upnorthbiker, where did you drill to install a small screw?
I see the control only hitting the switch, the switch works normal to activate the brake lights so it is working.
I can manually trigger the switch with my finger when apart.
 

Last edited by stilup; 06-20-2011 at 04:29 AM.
  #4  
Old 06-20-2011 | 12:17 PM
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upnorthbiker
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Hi,
The end broke when sliding the new lever on mine,this made the brake light on all the time. So I fitted a very small screw inside the little pin so that it was back to the correct length.
I had a very small drill that I used to make a pilot hole before I fitted the screw.
The cost of a new pin was ridiculously high so I improvised with a very small screw.
Jeff
 
  #5  
Old 06-20-2011 | 06:40 PM
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stilup
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OK different than my situation. my switch works the lights during normal operation.
This morning it was fine and still is.
I did give the bike a good soaking yesterday but just used the hose and sponge bath.
Maybe I got some water in the wrong spot.
Well I have a new switch comming anyway and hope to just put it on the shelf.
The bike has 3 year warranty but I hate bringing it in as I need it.
Daily rider means figuring it out and ride on.
Another day brings joy here. I'll be keeping my eye on it for sure during the next rain.
 
  #6  
Old 06-20-2011 | 06:50 PM
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missedem
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Anytime you take the front right grip off the bike you have to make sure that it goes back together properly. There is a little tab /switch in the setup that if not put back in place just right will cause your problem. I have to fiddle with this every time I change grips, levers. etc.
 
  #7  
Old 06-20-2011 | 06:58 PM
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stilup
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Curious if it would be better to disassemble the switch housing assembly before removing the lever to avoid damaging the switch.
 
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