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Clutch adjuster screw.

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Old 04-11-2011, 02:06 PM
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Default Clutch adjuster screw.

Can someone tell me what size allen wrench to use on clutch adjuster screw?Thanks!
 
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Old 04-11-2011, 02:39 PM
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Clutch screw is 7/32 allen wrench, locknut is 11/16 ring wrench.

http://www.youtube.com/watch?v=Zl92wwLiNwE
 
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Old 04-11-2011, 03:02 PM
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I can second that. Had to ask the same just last week....

And to pass along some good advice I got when I asked, an 11/16 crowfoot wrench will get to the jam nut, or get a socket, weld a nut to the back so you can turn the socket with a wrench while holding the Allen through the socket
 

Last edited by Krazy8s; 04-11-2011 at 03:05 PM.
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Old 04-11-2011, 04:32 PM
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Default Wrench

Weld your nuts or just buy an offset 11/16" box end wrench.

http://toolmonger.com/2006/08/11/off...-need-one-bad/

There is also another way to hold the adjuster screw while tightening the jam nut.

http://www.yardstore.com/browse.cfm/4,4357.html
It's a 3/8" drive ratchet with a hole that goes through the head and as such through the socket. You can hold the adjuster screw while tightening the jam nut.
Hi-Lok ratchet and they came in 1/4-3/8-or 1/2 inch drives.
 

Last edited by dyna rider; 04-15-2011 at 02:31 PM.
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Old 04-11-2011, 07:16 PM
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Thanks !
 
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Old 04-12-2011, 12:35 AM
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The only disturbing thing about that video is that the guy doesn't remind you to re adjust the slack in the cable after you've done the clutch pack.......
 
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Old 04-12-2011, 04:37 AM
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How do you adjust cable slack with an 04-88CI? My adjustments good but with slack in the cable the clutch rattles.
 
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Old 04-12-2011, 01:45 PM
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Originally Posted by kenward
How do you adjust cable slack with an 04-88CI? My adjustments good but with slack in the cable the clutch rattles.
Here's a quote from HDF Tech:


Originally Posted by HDF Tech
Here is an almost fool proof method for clutch adjustment. It takes the guesswork out of the "feel" for the adjuster.
Once you have opened up the derby cover and are ready to proceed...

1)Collapse the adjuster on the cable sleeve all the way.

2)Pull the lever against the bar and hold it there with slight force.

3)Turn the pushrod adjuster bolt in while holding the lever against the bar lightly until it starts to force the lever away for some distance. (Do this more than once to get the feel). While keeping light pressure on the lever back the adjuster bolt out just until the lever touches the bar again and then another little bit, about 1/2 turn , then lock it.

4)Adjust the cable freeplay at the lever for 1/16" free play.

You should be good to go .

Always adjust the clutch on a cold bike for best results.

**It's better to adjust the clutch so that it starts to grab at least an inch or more from the bar for complete disc separation, which translates into better/quieter shifting.Using this method, you can "feel" where the lever is going to grab with a little practice.

Buy yourself a cheap 11/16 deep well socket and weld a nut on top of it. This makes the perfect tool for the adjuster lock nut. You can then use an Allen wrench inside the socket and a wrench on the nut you have just welded on. Makes it a lot simpler.

You can also see "clutch adjustment by the book" in this same forum found... HERE
 
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Old 04-12-2011, 06:26 PM
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11/16" offset box wrench and 7/32" long t-handle Allen wrench works fine.

Here is excellent video on how to adjust clutch: http://www.ehow.com/video_2330184_ad...utch-pack.html

Here is excellent video on how to adjust the clutch cable: http://www.ehow.com/video_2330185_ad...tch-cable.html
 
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Old 04-12-2011, 08:00 PM
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Wow very useful vids!! I was just reading on this last night
 
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