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Whats better for wiring handlebars?

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  #1  
Old 12-12-2010, 08:25 PM
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Default Whats better for wiring handlebars?

Should I go and buy a wiring extension kit or just get my own wires and do it myself for installing my new handlebars? And what gauge wires? 14?
 
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Old 12-12-2010, 08:27 PM
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I just used my own wire but don't recall off hand what gauge I used.
 
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Old 12-12-2010, 08:36 PM
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When I changed bars about two years ago, a buddy did his at the same time.
That was a lucky break for me as there were no extension kits available for my bike.
He spent a good bit of time just figuring out how to remove the pins in the plugs, plus soldering and heat shrinking everything, while I replaced his throttle, clutch, and brake lines on both our bikes. Lucky me!
And lucky he didn't cross any wires, fired it up and everything was perfect.
Somehow I think it woulda been different if it was just me....
If I was doin' it again and an extension kit was available, I'd definitely buy one.
 
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Old 12-12-2010, 08:50 PM
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they make wire extensions ? do tell
 
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Old 12-12-2010, 10:12 PM
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If you can cut and solder wire, just do it yourself. Those wire extensions are nice, but expensive for what you get. If you are not confident splicing wires, buy the extensions.
Just make them long enough to hide the connectors back in the frame. 16 or 18 AWG wire will work just fine. 14 is too heavy.
 
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Old 12-12-2010, 10:28 PM
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Double heat shrink the wires.. which is to say, do the individual wires and then heat shrink the bundle.... protects the splices better. I also got some braided nylon wire loom to protect the wire where it comes out of the bars, down to the backbone. Cleans it up too.
 
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Old 12-12-2010, 10:43 PM
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Originally Posted by archergodwin
Double heat shrink the wires.. which is to say, do the individual wires and then heat shrink the bundle.... protects the splices better. I also got some braided nylon wire loom to protect the wire where it comes out of the bars, down to the backbone. Cleans it up too.
Something else to consider is that when you cut the wires, cut them each in slightly different locations (meaning: stagger the locations). That way when you splice them back together you don't end up with a big "clump" of wire connectors in the same location. It helps to make it easier when you pull the wires...
 

Last edited by EricInNCa; 12-12-2010 at 11:04 PM.
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  #8  
Old 12-12-2010, 10:47 PM
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Originally Posted by EricInNCa
Something else to consider is that when you cut the wires, cut them each in slightly different locations (meaning: stagger the locations). That way when you splice them back together you don't end up with a big "clump" of wire connectors in the same location. It helps to make it easier the pull the wires...
That is a good one to remember Eric... specially if you are wiring in limited space.
 
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Old 12-12-2010, 10:56 PM
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I use the wire extensions to keep the colors correct, because after a few beers it makes it easier to get it back together.
 
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Old 12-12-2010, 11:25 PM
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I bought extensions and still ended up using my own wire, splicing, and soldering the whole thing anyway. The extensions have metal female ends the the male connectors go into. In my case, one of the connectors came out of the shrink wrap and started making contact with the bar and shorting out. I'd say save money by making the extensions yourself.
 


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