Whats better for wiring handlebars?
#1
#3
When I changed bars about two years ago, a buddy did his at the same time.
That was a lucky break for me as there were no extension kits available for my bike.
He spent a good bit of time just figuring out how to remove the pins in the plugs, plus soldering and heat shrinking everything, while I replaced his throttle, clutch, and brake lines on both our bikes. Lucky me!
And lucky he didn't cross any wires, fired it up and everything was perfect.
Somehow I think it woulda been different if it was just me....
If I was doin' it again and an extension kit was available, I'd definitely buy one.
That was a lucky break for me as there were no extension kits available for my bike.
He spent a good bit of time just figuring out how to remove the pins in the plugs, plus soldering and heat shrinking everything, while I replaced his throttle, clutch, and brake lines on both our bikes. Lucky me!
And lucky he didn't cross any wires, fired it up and everything was perfect.
Somehow I think it woulda been different if it was just me....
If I was doin' it again and an extension kit was available, I'd definitely buy one.
#5
If you can cut and solder wire, just do it yourself. Those wire extensions are nice, but expensive for what you get. If you are not confident splicing wires, buy the extensions.
Just make them long enough to hide the connectors back in the frame. 16 or 18 AWG wire will work just fine. 14 is too heavy.
Just make them long enough to hide the connectors back in the frame. 16 or 18 AWG wire will work just fine. 14 is too heavy.
#6
#7
Double heat shrink the wires.. which is to say, do the individual wires and then heat shrink the bundle.... protects the splices better. I also got some braided nylon wire loom to protect the wire where it comes out of the bars, down to the backbone. Cleans it up too.
Last edited by EricInNCa; 12-12-2010 at 11:04 PM.
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Uncle Mok (10-22-2023)
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#8
Something else to consider is that when you cut the wires, cut them each in slightly different locations (meaning: stagger the locations). That way when you splice them back together you don't end up with a big "clump" of wire connectors in the same location. It helps to make it easier the pull the wires...
#10
I bought extensions and still ended up using my own wire, splicing, and soldering the whole thing anyway. The extensions have metal female ends the the male connectors go into. In my case, one of the connectors came out of the shrink wrap and started making contact with the bar and shorting out. I'd say save money by making the extensions yourself.